IP Library Granted Patent US 7,075,111
Granted Patent B2
US 7,075,111 · App. 10/779,740 · Granted Jul 11, 2006

Nitride semiconductor substrate and its production method

Assignee: Hitachi Cable, Ltd.
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Quick Facts
Patent No.
US 7,075,111
App. No.
10/779,740
Granted
Jul 11, 2006
Kind
B2
Abstract

A nitride semiconductor substrate having a diameter of 10 mm or more, which has a single-layer structure composed of a nitride semiconductor layer having a basic composition represented by Al x Ga 1−x N (0≦x≦1), or a multi-layer structure comprising the nitride semiconductor layer, the mass density of the nitride semiconductor layer being 98% or more of a theoretical mass density ρ (x) represented by the following general formula (1): ρ ⁡ ( x ) = 4 ⁢ ( M x + M N ) 3 ⁢ a x 2 ⁢ c x ⁢ N a , ( 1 ) wherein a x =a GaN +(a AlN −a GaN )x, wherein a GaN represents an a-axis length of GaN, and a AlN represents an a-axis length of AlN; c x =c GaN +(c AlN −c GaN )x, wherein c GaN represents a c-axis length of GaN, and C AlN represents a c-axis length of AlN; M x =M Ga +(M Al −M Ga )x, wherein M Ga represents the atomic weight of Ga, and M Al represents the atomic weight of Al; M N represents the atomic weight of nitrogen; and N a represents Avogadro's number.

Claims (52)

1. A nitride semiconductor substrate having a diameter of 10 mm or more comprising a nitride semiconductor layer having a basic composition represented by Al x Ga 1−x N (0≦x≦1), the mass density of said nitride semiconductor layer being 98% or more of a theoretical mass density ρ (x) represented by the following general formula (1):

ρ

(

x

)

=

4

(

M

x

+

M

N

)

3

a

x

2

c

x

N

a

,

(

1

)

wherein a x =a GaN +(a AlN −c GaN )x, wherein c GaN represents an a a-axis length of GaN, and a AlN represents an a-axis length of AlN; c x =c GaN +(C AlN −c GaN )x, wherein c GaN represents a c-axis length of GaN, and C AlN represents a c-axis length of AlN; M x =M Ga +(M Al −M Ga )x, wherein M Ga represents the atomic weight of Ga, and M Al represents the atomic weight of Al; M N represents the atomic weight of nitrogen; and N a represents Avogadro's number.

2. The nitride semiconductor substrate according to claim 1 , wherein it is a self-supported substrate composed of said nitride semiconductor layer.

3. The nitride semiconductor substrate according to claim 2 , wherein said nitride semiconductor layer has a thickness of 200 μm or more.

4. The nitride semiconductor substrate according to claim 1 , wherein a distribution of said mass density is within ±0.1% in a plane.

5. The nitride semiconductor substrate according to claim 1 , wherein a distribution of said mass density is within ±0.2% in a thickness direction.

6. The nitride semiconductor substrate according to claim 1 , wherein said nitride semiconductor layer is composed of a single crystal.

7. The nitride semiconductor substrate according to claim 1 , wherein said nitride semiconductor layer has a threading edge dislocation density of 1×10 7 cm 2 or less.

8. A method for producing the nitride semiconductor substrate according to claim 1 , wherein said nitride semiconductor layer is grown by a hydride vapor-phase epitaxy method.

9. The method for producing a nitride semiconductor substrate according to claim 8 , wherein a nitrogen compound gas used as a starting material for said nitride semiconductor layer has a partial pressure of 50 kPa or more.

10. The method for producing a nitride semiconductor substrate according to claim 8 , wherein said nitride semiconductor layer is epitaxially grown on a different substrate.

11. The method for producing a nitride semiconductor substrate according to claim 10 , wherein the epitaxially grown nitride semiconductor layer is separated from the different substrate to provide a self-supported substrate of a nitride semiconductor.

12. The method for producing a nitride semiconductor substrate according to claim 8 , wherein after said nitride semiconductor layer is epitaxially grown, a heat treatment is conducted in an atmosphere containing a nitrogen compound gas.

13. The method for producing a nitride semiconductor substrate according to claim 12 , wherein said heat treatment is conducted at a pressure of 4 MPa or more.

14. The method for producing a nitride semiconductor substrate according to claim 12 , wherein a heat treatment temperature is 400–1200° C.

15. The nitride semiconductor substrate according to claim 1 , said nitride semiconductor layer being grown by a hydride vapor-phase epitaxy method.

16. The nitride semiconductor substrate according to claim 15 , wherein a nitrogen compound gas used as a starting material for said nitride has a partial pressure of 50 kPa or more.

17. The nitride semiconductor substrate according to claim 15 , wherein said nitride semiconductor layer is epitaxially grown on a different substrate.

18. The nitride semiconductor substrate according to claim 17 , wherein the epitaxially grown nitride semiconductor layer is separated from the different substrate to provide a self-supported substrate of a nitride semiconductor.

19. The nitride semiconductor substrate according to claim 15 , wherein after said nitride semiconductor layer is epitaxially grown, a heat treatment is conducted in an atmosphere containing a nitrogen compound gas.

20. The nitride semiconductor substrate according to claim 19 , wherein said heat treatment is conducted at a pressure of 4 MPa or more.

21. The nitride semiconductor substrate according to claim 19 , wherein a heat treatment temperature is 400–1200° C.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2016
From: SCIOCS COMPANY LIMITED
To: SUMITOMO CHEMICAL COMPANY, LIMITED
Reel/Frame 037461/0634 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR EXECUTION DATE AND ASSIGNEE STREET ADDRESS PREVIOUSLY RECORDED AT REEL: 036335 FRAME: 0269. ASSIGNOR(S) HEREBY CONFIRMS THE DEMERGER. Recorded Aug 20, 2015
From: HITACHI METALS, LTD.
To: SCIOCS COMPANY LIMITED
Reel/Frame 036397/0001 →
DEMERGER Recorded Aug 11, 2015
From: HITACHI METALS, LTD.
To: SCIOCS COMPANY LIMITED
Reel/Frame 036335/0269 →
MERGER Recorded Dec 15, 2014
From: HITACHI CABLE, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 034505/0310 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2004
From: OSHIMA, YUICHI
To: HITACHI CABLE, LTD.
Reel/Frame 015005/0767 →
Priority Claims (1)
JP 2003-385397 · Nov 14, 2003 · national
Continuity (1)
Related Publication 20050104082A1 · May 19, 2005