IP Library Granted Patent US 7,087,268
Granted Patent B2
US 7,087,268 · App. 10/708,896 · Granted Aug 8, 2006

Method of plating a golf club head

Assignee: Callaway Golf Company
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Quick Facts
Patent No.
US 7,087,268
App. No.
10/708,896
Granted
Aug 8, 2006
Kind
B2
Abstract

A method ( 10 or 20 ) for plating a component of a golf club head ( 42 ) is disclosed herein. The component of the golf club head that is plated is preferably composed of a metal material selected from the group consisting of magnesium alloys, aluminum alloys, magnesium and aluminum. The plating ( 300 ) preferably comprises a first plating layer ( 302 ) a second plating layer ( 303 ) and a chrome or chromate layer ( 304 ). The method ( 10 of 20 ) preferably comprises exposing the component to alkaline and acidic solutions. The method ( 10 and 20 ) also preferably includes heat treating the plated component.

Claims (27)

1. A method for plating a component for a golf club head, the method comprising:

exposing a component for a golf club head to an alkaline solution, the component composed of a magnesium alloy material or magnesium, the alkaline solution having a pH of 8 to 15;

etching the component for a golf club head with an acidic solution consisting of a sulfuric acid or a chromic acid;

exposing the component to a bi-fluoride activator solution; electroless plating a nickel or nickel-alloy based material on the component for a golf club head to create a component having a first plating layer having a thickness ranging from 0.0005 inch to 0.001 inch; electroless plating a nickel alloy based material on the component with a first plating layer to a create a component having a second plating layer having a thickness ranging from 0.0005 inch to 0.001 inch; depositing a chrome or chromate layer on the component with a second plated layer to create a plated component with a chromium layer, the chrome or chromate layer having a thickness ranging from 0.00001 inch to 0.00002 inch; and

heating the plated component with a chromium layer at a temperature ranging from 400° F. to 550° F. for a time period ranging from 60 minutes to 180 minutes.

2. The method according to claim 1 wherein the bi-fluoride is an ammonium fluoride.

3. The method according to claim 1 the alkaline solution has a temperature ranging from 120° F. to 200° F.

4. The method according to claim 1 wherein the bi-fluoride activator solution has a temperature ranging from 120° F. to 200° F.

5. The method according to claim 4 wherein the component for a golf club head is exposed to the bi-fluoride activator solution for a period of five to ten minutes.

6. The method according to claim 1 wherein the electroless plating of the component for a golf club head is performed at a temperature ranging from 80° F. to 110° F.

7. The method according to claim 1 wherein the component of the golf club head is a sole section.

8. The method according to claim 1 wherein the component of the golf club head is an aft-body.

9. The method according to claim 1 wherein the component of the golf club head is the entire golf club head.

10. A method for plating a component for a golf club head, the method comprising:

exposing a component for a golf club head to an alkaline solution, the component composed of a magnesium alloy material or magnesium, the alkaline solution having a pH of 12 to 14;

etching the component for a golf club head with an acidic solution consisting of a chromic acid;

exposing the component to a bi-fluoride activator solution; electroless plating a nickel or nickel-alloy based material on the component for a golf club head to create a component having a first plating layer, the first plating layer having a thickness ranging from 0.0004 inch to 0.001 inch; electroless plating a nickel alloy based material on the component having a first plating layer to a create a component having a second plating layer, the second plating layer having a thickness ranging from 0.0004 inch to 0.001 inch;

heating the component with a second plating layer at a temperature ranging from 400° F. to 550° F. for a time period ranging from 60 minutes to 180 minutes; and

depositing a chrome layer on the component with a second plating layer to create a plated component with a chromium layer, the chrome layer having a thickness ranging from 0.00001 inch to 0.00002 inch.

11. The method according to claim 10 wherein the bi-fluoride is selected from the group consisting of ammonium fluoride, potassium fluoride and sodium fluoride.

12. The method according to claim 10 the alkaline solution has a temperature ranging from 120° F. to 200° F.

13. The method according to claim 10 wherein the bi-fluoride activator solution has a temperature ranging from 60° F. to 100° F.

14. The method according to claim 13 wherein the component for a golf club head is exposed to the bi-fluoride activator solution for a period of one to two minutes.

15. The method according to claim 10 wherein the electroless plating of the component for a golf club head is performed at a temperature ranging from 80° F. to 110° F.

16. The method according to claim 10 wherein the component of the golf club head is a sole section.

17. The method according to claim 10 wherein the component of the golf club head is an aft-body.

18. The method according to claim 10 wherein the component of the golf club head is to entire golf club head.

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2004
From: BYRNE, WAYNE H.; REYES, HERBERT
To: CALLAWAY GOLF COMPANY
Reel/Frame 014460/0737 →
Continuity (1)
Related Publication 20050221008A1 · Oct 6, 2005