Apparatus for expanding a tubular member
An apparatus for radially expanding and plastically deforming a tubular member including a support member comprising a fluid passage, an expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member, at least one pressure chamber defined by and positioned between the support member and expansion device fluidicly coupled to the first fluid passage, and releasable supports coupled to the support member adapted to support the tubular member, wherein the releasable supports are positioned above and below the expansion device.
1. An apparatus for radially expanding and plastically deforming a tubular member, comprising:
a support member comprising a fluid passage;
an expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member;
at least one pressure chamber defined by and positioned between the support member and expansion device fluidicly coupled to the first fluid passage; and
releasable supports coupled to the support member adapted to support the tubular member;
wherein the releasable supports are positioned above and below the expansion device.
2. The apparatus of claim 1 , wherein the releasable supports comprise one or more of the following:
hydraulic slips;
mechanical slips; or
drag blocks.
3. The apparatus of claim 1 , wherein the expansion device includes:
one or more annular pistons; and
an expansion cone coupled to the annular pistons.
4. The apparatus of claim 3 , wherein one or more of the annular pistons include an expansion cone.
5. The apparatus of claim 1 , wherein the at least one pressure chamber comprises at least one annular pressure chamber.
6. The apparatus of claim 1 , wherein some of the releasable supports engage a radially expanded portion of the tubular member.
7. The apparatus of claim 1 , wherein the expansion device comprises a tapered outer expansion surface having an angle of attack ranging from about 5 to 30 degrees; wherein the tapered outer expansion surface of the expansion device comprises a D2 steel; and wherein the tapered outer expansion surface of the expansion device comprises a surface hardness ranging from about 58 to 62 Rockwell C.
8. The apparatus of claim 1 , wherein the tubular member comprises a pipeline member.
9. An apparatus for radially expanding and plastically deforming a tubular member within a preexisting structure, comprising:
a support member;
a expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member;
an actuator coupled to the expansion device for controllably displacing the expansion device relative to the tubular member; and
releasable supports coupled to the support member adapted to support the tubular member;
wherein the releasable supports are positioned above and below the expansion device.
10. The apparatus of claim 9 , wherein the releasable supports comprise one or more of the following:
hydraulic slips;
mechanical slips; or
drag blocks.
11. The apparatus of claim 9 , wherein some of the releasable supports engage a radially expanded portion of the tubular member.
12. The apparatus of claim 9 , wherein the expansion device comprises:
an adjustable expansion device; and
a non-adjustable expansion device.
13. The apparatus of claim 9 , wherein the expansion device comprises a tapered outer expansion surface having an angle of attack ranging from about 5 to 30 degrees; wherein the tapered outer expansion surface of the expansion device comprises a D2 steel; and wherein the tapered outer expansion surface of the expansion device comprises a surface hardness ranging from about 58 to 62 Rockwell C.
14. The apparatus of claim 9 , wherein the tubular member comprises a pipeline member.
15. An apparatus for radially expanding and plastically deforming a tubular member, comprising:
a support member comprising a fluid passage that defines a throat passage;
a expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member;
at least one pressure chamber defined by and positioned between the support member and expansion device fluidicly coupled to the first fluid passage; and
releasable supports coupled to the support member adapted to support the tubular member;
wherein the releasable supports are positioned above and below the expansion device;
wherein the expansion device comprises:
an annular piston that mates with and receives the support member and is received and mates with the tubular member;
a tubular extension coupled to the annular piston; and
an annular tapered expansion cone coupled to an end of the tubular extension.
16. The apparatus of claim 15 , wherein the releasable supports comprise:
one or more hydraulic slips coupled to the support member and fluidicly coupled to the fluid passage of the support member.
17. The apparatus of claim 15 , wherein the releasable supports comprise:
one or more mechanical slips coupled to the support member and positioned below the expansion device adapted to controllably engage a radially expanded portion of the tubular member.
18. The apparatus of claim 15 , wherein the releasable supports comprise:
one or more drag blocks coupled to the support member and positioned below the expansion device adapted to controllably engage a radially expanded portion of the tubular member.
19. The apparatus of claim 15 , wherein the releasable supports comprise:
one or more hydraulic slips coupled to the support member and fluidicly coupled to the fluid passage of the support member for engaging a portion of the tubular member that has not been radially expanded;
one or more mechanical slips coupled to the support member and positioned below the expansion device adapted to controllably engage a radially expanded portion of the tubular member; and
one or more drag blocks coupled to the support member and positioned below the expansion device adapted to controllably engage the radially expanded portion of the tubular member.
20. The apparatus of claim 15 , wherein the expansion device comprises:
an adjustable expansion device; and
a non-adjustable expansion device.
21. The apparatus of claim 15 , wherein the expansion device comprises a tapered outer expansion surface having an angle of attack ranging from about 5 to 30 degrees; wherein the tapered outer expansion surface of the expansion device comprises a D2 steel; and wherein the tapered outer expansion surface of the expansion device comprises a surface hardness ranging from about 58 to 62 Rockwell C.
22. The apparatus of claim 15 , wherein some of the releasable supports engage a radially expanded portion of the tubular member.
23. The apparatus of claim 15 , wherein the tubular member comprises a pipeline member.