IP Library Granted Patent US 7,181,853
Granted Patent B2
US 7,181,853 · App. 10/701,940 · Granted Feb 27, 2007

Modular laser layout system

Assignee: Zircon Corporation
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,181,853
App. No.
10/701,940
Granted
Feb 27, 2007
Kind
B2
Abstract

A light emitting module and a modular light emitting system with leveling capability. The system relates to light-based (e.g. lower-based) layout tools of the type used in the construction industry. More specifically, the system relates to a modular light emitting system for projection visible patterns, such as dots, lines, cross-lines and other patterns, on one or more distant surfaces for purposes of alignment, construction, verification and the like.

Claims (105)

1. A modular system comprising:

a leveling platform providing a reference surface, wherein the reference surface is made substantially level; and

one or more light emitting modules attached magnetically to the leveling platform, wherein each of the modules has at least two sides that allow substantially parallel positioning on the reference surface and allow substantially parallel positioning against a side of another light emitting module;

wherein at least one of the two sides of one of the light emitting modules bears on the reference surface to emit light oriented with respect to the reference surface.

2. The modular system of claim 1 , wherein the leveling platform is self-leveling.

3. The modular system of claim 1 , wherein the leveling platform is manually-leveling.

4. The modular system of claim 1 , wherein one of the at least two sides is perpendicular to a different one of the at least two sides.

5. A modular system comprising:

a leveling platform providing a reference surface, wherein the reference surface is made substantially level; and

one or more light emitting modules magnetically detachable from the leveling platform, wherein each of the modules has at least two sides that allow substantially parallel positioning on the reference surface and allow substantially parallel positioning against a side of another light emitting module;

wherein each of the light emitting modules cooperates with the reference surface to provide oriented light;

wherein the leveling platform couples electrical power to the light emitting modules.

6. A modular system comprising:

a leveling platform providing a reference surface, wherein the reference surface is made substantially level; and

one or more light emitting modules magnetically detachable from the leveling platform, wherein each of the modules has at least two sides that allow substantially parallel positioning on the reference surface and allow substantially parallel positioning against a side of another light emitting module;

wherein each of the light emitting modules cooperates with the reference surface to provide oriented light;

wherein:

the reference surface includes a first electrically conductive area to provide a first path for electrical power; and

the leveling platform further includes a second electrically conductive area electrically insulated from the first electrically conductive area of the reference surface to provide a second path for electrical power.

7. The modular system of claim 6 , wherein the first electrically conductive area includes a ferrous material.

8. A module comprising:

a housing having a plurality of sides, an aperture defined in a first side of the sides, and a magnetic fastener on each of at least two of the sides including the first side; and

a light source mounted within the housing; whereby the aperture allows light from the light source to pass from the housing;

wherein the magnetic fastener on a second of the sides includes a magnetic member rotatable about an axis orthogonal to the first side; and

wherein the magnetic member includes a pair of magnets.

9. The module of claim 8 , further comprising:

a conductive lead electrically coupled to the light source, and extending from the housing, wherein the housing further includes an insulating member.

10. The module of claim 9 , wherein the conductive lead extends from the insulating member.

11. A module comprising:

a housing having a plurality of sides, an aperture defined in a first side of the sides, and a magnetic fastener on each of at least two of the sides including the first side; and

a light source mounted within the housing; whereby the aperture allows light from the light source to pass from the housing; and

wherein each magnetic fastener includes one or more magnets mounted to rotate in a recess in the respective side therein magnetically attaching to another such module with their respective sides in contact.

12. A module comprising:

a housing having a plurality of sides, an aperture defined in a first side of the sides, and a magnetic fastener on each of at least two of the sides including the first side; and

a light source mounted within the housing; whereby the aperture allows light from the light source to pass from the housing; and

wherein a magnetic fastener on the first side having the aperture includes magnets mounted on the first side wherein the magnets are spaced around the aperture.

13. A module comprising:

a housing having a plurality of sides, an aperture defined in a first side of the sides, and a magnetic fastener on each of at least two of the sides including the first side; and

a light source mounted within the housing; whereby the aperture allows light from the light source to pass from the housing, further comprising a conductive lead coupled to the light source, wherein the conductive lead extends from the housing.

14. The module of claim 13 , wherein the conductive lead comprises a wire and a magnet positioned at a distal end of the conductive wire.

15. The module of claim 13 , wherein:

the housing is electrically coupled to the light source;

the housing includes a conductive member to provide a first path for electrical power; and

the conductive lead provides a second path for electrical power.

16. A module comprising:

a housing having two or more reference sides each adapted to be supported on a reference surface, wherein each reference side defines a corresponding reference plane; and

a light source in the housing and emitting light having a predetermined orientation with respect to each of the reference planes, further comprising a conductive lead electrically coupled to the light source, wherein the conductive lead extends from the housing.

17. The module of claim 16 , wherein the conductive lead comprises a wire and a magnet positioned at a distal end of the conductive wire.

18. The module of claim 16 , wherein:

the housing is electrically coupled to the light source;

the housing provides a first path for electrical power; and

the conductive lead provides a second path for electrical power.

19. A module comprising:

a light source;

a housing for the light source and including an electrically conductive member coupled to the light source; and

a conductive lead electrically coupled to the light source, and extending from the housing wherein the conductive lead includes a wire; and

wherein the conductive lead further includes a magnet connected at a distal end of the wire.

20. A laser module comprising:

a housing having an external conductive member providing a conductive surface and the housing having an external non-conductive member;

a conductive lead; and

a laser generator within the housing, the laser generator including

a first conductor electrically coupling the laser generator to the conductive surface of the housing; and

a second conductor electrically coupling the laser generator to the conductive lead.

21. The laser module of claim 20 , further comprising magnets positioned on the external conductive member.

22. A laser module comprising:

a light source including a laser diode;

a shell having six sides, wherein the shell includes

an insulating member; and

an electrically conductive member having

an aperture; and

a plurality of the sides are reference sides, wherein

each reference side defines a corresponding reference plane;

at least one of the reference planes is parallel to an axis of the light source;

at least one of the reference planes is orthogonal to the axis of the light source;

at least one of the reference sides includes a pair of magnets mounted for rotation about an axis orthogonal to the reference side; and

wherein the electrically conductive member is electrically coupled to the light source and provides a first path for electrical power; and

a conductive lead including a conductive wire and a magnet positioned at a distal end of the conductive wire; wherein

the conductive wire is electrically coupled to the light source and provides a second path for electrical power; and

the conductive lead extends from the insulating member.

23. A method of providing a light pattern comprising:

making substantially level a reference surface on a leveling platform;

attaching magnetically a reference side of a first light emitting module to the reference surface of the leveling platform; attaching magnetically a reference side of a second light emitting module to the reference surface of the leveling platform;

positioning another reference side of the first module and another reference side of the second module substantially parallel to and against each other; and

providing electrical power to the first and second light emitting modules.

24. The method of claim 23 , wherein the positioning includes rotating magnetic poles of a magnetic member in the another reference side of the first module to align attractively with magnetic poles of a magnetic member in the another reference side of the second module.

25. The method of claim 23 , further comprising detaching one of the modules.

26. The method of claim 23 , further comprising attaching magnetically a reference side of a third light emitting module to the reference surface of the leveling platform.

27. The method of claim 23 , further comprising:

detaching the first module from the reference surface of the leveling platform; and

attaching magnetically a reference side of a second light emitting module to the reference surface of the leveling platform.

28. The method of claim 23 , further comprising:

detaching the reference side of the first module from the reference surface of the leveling platform; and

attaching magnetically a different reference side of the first module to the reference surface of the leveling platform.

29. A modular system comprising:

a leveling platform providing a reference surface, wherein the reference surface is made substantially level; and

one or more light emitting modules detachable from the leveling platform, wherein each of the modules has at least two sides that allow substantially parallel positioning on the reference surface and allow substantially parallel positioning against a side of another light emitting module;

wherein each of the light emitting modules cooperates with the reference surface to provide oriented light;

the reference surface includes a first electrically conductive area to provide a first path for electrical power; and

the leveling platform further includes a second electrically conductive area electrically insulated from the first electrically conductive area of the reference surface to provide a second path for electrical power.

30. A module comprising:

a housing having a plurality of sides, an aperture defined in a first of the sides, and a magnetic fastener on at least a second of the sides, the magnetic fastener including at least one magnet mounted recessed in the second of the sides and rotating relative to the second of the sides; and

a light source mounted within the housing, whereby the aperture allows light from the light source to pass from the housing.

31. A module comprising:

a housing having a plurality of sides, an aperture defined in a first of the sides, and a magnetic fastener on at least a second of the sides, the magnetic fastener including at least one magnet mounted for rotation on the second of the sides; and

a light source mounted within the housing, whereby the aperture allows light from the light source to pass from the housing, where the magnet fastener includes two cylindrical shaped magnets movable in a cavity defined in the second side.

Assignments (2)
SECURITY AGREEMENT Recorded Jun 3, 2024
From: ZIRCON CORPORATION
To: FGI WORLDWIDE LLC
Reel/Frame 067606/0099 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2003
From: HEGER, CHARLES E.; KRANTZ, NORMAN L.; MILLER, LAWRENCE F.; STAUSS, CHARLES J.
To: ZIRCON CORPORATION
Reel/Frame 014684/0696 →
Continuity (2)
Provisional Application 6048669600 · Jul 11, 2003
Related Publication 20050005462A1 · Jan 13, 2005