Seamless filled capsules
Spherical capsule having a liquid core and a seamless solid shell surrounding the core, in which: the diameter of the capsule is in the range of 4-8 mm; the thickness of the shell is in the range of 20-200 μm; the shell thickness to capsule diameter ratio is in the range of 0.004-0.04; the shell contains 70-90% (m/m) gelatin and 10-30% (m/m) plasticizer, based on the solids content of the shell; and the core has a flavoring content in the range of 1-100% (m/m), based on the total mass of the core.
1. A spherical capsule comprising a liquid core and a seamless solid shell surrounding said core, wherein
the capsule has a diameter in the range of 4-8 mm,
the shell has a thickness in the range of 20-200 μm,
the shell thickness to capsule diameter ratio is in the range of 0.004-0.04,
the shell comprises 70-90% (m/m) gelatin and 10-30% (m/m) plasticizer, based on the solids content of the shell, and
the core has a flavoring content in the range of 1-100% (m/m), based on the total mass of the core, wherein the shell comprises (a) a gelatin having a Bloom value of at least 200 and (b) a gelatin having a Bloom value of 0, a fish gelatin having a Bloom value of <200, or both.
2. The capsule according to claim 1 , wherein
the diameter of the capsule is in the range of 4.5-6.5 mm,
the thickness of the shell is in the range of 50-150 μn,
the shell thickness to capsule diameter ratio is in the range of 0.01-0.03.
3. The capsule according to claim 1 , wherein the shell is prepared from a mixture containing gelatin and plasticizer which has a gel point in the range between 15° C. and 60° C.
4. The capsule according to claim 1 , wherein the fish gelatin is a cold water fish gelatin and/or has a gel point of <20° C.
5. The capsule according to claim 1 , wherein the liquid core contains a sweetener that is selected from the group that consists of thaumatin, neohesperidine, miraculin and mixtures thereof.
6. The capsule according to claim 1 , wherein the concentration of the plasticizer in the shell is 10-30% (m/m), based on the total solids content of the shell.
7. The capsule according to claim 1 , wherein the plasticizer comprises one or more polyols.
8. The capsule according to claim 1 , wherein the gelatin is selected from the group that consists of pig gelatin, cattle gelatin, chicken gelatin, fish gelatin and mixtures thereof.
9. The capsule according to claim 1 wherein the shell contains a sweetener that is selected from the group that consists of sucralose, aspartame, acesulfame K, thaumatin, Na saccharine, neohesperidin and mixtures thereof.
10. The capsule according to claim 1 , wherein the shell contains gellan gum.
11. The capsule according to claim 10 , wherein the shell contains 0.4-3% (m/m) gellan gum, based on the solids content of the shell.
12. The capsule according to claim 2 , wherein
the diameter of the capsule is in the range of 4.5-5.5 mm,
the thickness of the shell is in the range of 50-90 μm, and
the shell thickness to capsule diameter ratio is in the range of 0.01-0.02.
13. The capsule according to claim 3 , wherein the shell is prepared from a mixture containing gelatin and plasticizer which has a gel point in the range between 20° C. and 40° C.
14. The capsule according to claim 13 , wherein the shell is prepared from a mixture containing gelatin and plasticizer which has a gel point in the range between 25° C. and 35° C.
15. The capsule according to claim 1 , wherein a gelatin having a Bloom value in the range of 240-300 is used for the preparation of the shell.
16. The capsule according to claim 6 , wherein the concentration of the plasticizer in the shell is 15-20% (m/m), based on the total solids content of the shell.
17. The capsule according to claim 7 , wherein said polyol is selected from the group that consists of glycerol, propylene glycol, sorbitol and maltitol.
18. A method for the preparation of a capsule according to claim 1 , said method comprising simultaneously pumping a liquid core material and a gelatin-containing curable shell mixture through a concentric multi-component nozzle so that they drip into a cooling liquid with the formation of a capsule.
19. The method according to claim 18 , wherein said curable shell mixture comprises gelatin and plasticizer.
20. The method of claim 18 , further comprising the step of adjusting the hardness and dissolving power of the shell of said spherical capsule using a mixture consisting of (a) a gelatin having a Bloom value of at least 200 and (b) a gelatin having a Bloom value of 0 and/or a fish gelatin.
21. A spherical capsule comprising a liquid care and a seamless solid shell surrounding said core, wherein
the capsule has a diameter in the range of 4-8 mm,
the shell has a thickness in the range of 20-200 μn,
the shell thickness to capsule diameter ratio is in the range of 0.004-0.04,
the shell comprises 70-90% (m/m) gelatin and 10-30% (m/m) plasticizer, based on the solids content of the shell, and
the core has a flavoring content in the range of 1-100% (m/m), based on the total mass of the core, wherein the shell contains gellan gum.
22. A spherical capsule comprising a liquid core and a seamless solid shell surrounding said cores, wherein
the capsule has a diameter in the range of 4-8 mm,
the shell has a thickness in the range of 20-200 μm,
the shell thickness to capsule diameter ratio is in the range of 0.004-0.04,
the shell comprises 70-90% (m/m) gelatin and 10-30% (m/m) plasticizer, based on the solids content of the shell, and
the core has a flavoring content in the range of 1-100% (m/m), based on the total mass of the core, wherein the shell contains 0.4-3% (m/m) gellan gum, based on the solids content of the shell.