IP Library › Granted Patent US 7,303,847
Granted Patent B2
US 7,303,847 · App. 10/724,150 · Granted Dec 4, 2007

Dry toner

Assignee: Ricoh Company Limited
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Quick Facts
Patent No.
US 7,303,847
App. No.
10/724,150
Granted
Dec 4, 2007
Kind
B2
Abstract

A dry toner is provided that is prepared by a method including the steps of (A) dissolving or dispersing a toner composition in an organic solvent to prepare a toner composition liquid and (B) dispersing the toner composition liquid in an aqueous liquid which contains a binder resin formed of a modified polyester (i) and a colorant containing a carbon black having a pH not greater than 7, wherein the toner has a volume average particle diameter (Dv) is from 3 to 7 μm and a ratio of the volume average particle diameter (Dv) to a number average particle diameter (Dp) is from 1.00 to 1.25.

Claims (29)

1. A dry toner prepared by a method comprising:

(A) dissolving or dispersing a toner composition in an organic solvent to prepare a toner composition liquid; and

(B) dispersing the toner composition liquid in an aqueous liquid to form a dispersion, wherein the dispersion comprises:

a binder resin comprising a modified polyester (i); and

a colorant comprising a carbon black, wherein the carbon black has a pH not greater than 7,

wherein the toner has a volume average particle diameter (Dv) of from 3 to 7 μm and a ratio (Dv/Dp) of the volume average particle diameter (Dv) to a number average particle diameter (Dp) of from 1.00 to 1.25, wherein the toner has a spindle shape;

wherein the binder resin further comprises an unmodified polyester (ii);

wherein the unmodified polyester (ii) has a peak molecular weight of from 1000 to 30000; and

wherein the unmodified polyester (ii) has a glass transition temperature (Tg) of from 35 to 55° C.

2. The dry toner according to claim 1 , wherein the toner composition comprises a prepolymer and wherein the modified polyester (i) is formed by the prepolymer in either or both of steps (A) and (B).

3. The dry toner according to claim 1 , wherein the colorant is a master batch in which the carbon black is dispersed in a master batch resin.

4. The dry toner according to claim 3 , wherein the master batch resin is a polyester resin.

5. The dry toner according to claim 1 , wherein a weight ratio (i/ii) of the modified polyester (i) to the unmodified polyester (ii) is from 5/95 to 80/20.

6. The dry toner according to claim 1 , wherein the unmodified polyester (ii) has an acid value of from 1 to 15 mgKOH/g.

7. The dry toner according to claim 1 , wherein the spindle shape has a ratio (r2/r1) of a minor axis particle diameter (r2) to a major axis particle diameter (r1) of from 0.5 to 0.8 and has a ratio (r3/r2) of a thickness (r3) to the minor axis particle diameter (r2) of from 0.7 to 1.0.

8. A two-component developer comprising the dry toner according to claim 1 and a carrier.

9. A toner container having therein the dry toner according to claim 1 .

10. A dry toner comprising toner particles comprising:

a binder resin comprising a modified polyester resin; and

a colorant comprising a carbon black, wherein the carbon black has a pH not greater than 7,

wherein the toner has a volume average particle diameter (Dv) of from 3 to 7 μm and a ratio (Dv/Dp) of the volume average particle diameter (Dv) to a number average particle diameter (Dp) of from 1.00 to 1.25, wherein the toner has a spindle shape;

wherein the binder resin further comprises an unmodified polyester (ii);

wherein the unmodified polyester (ii) has a peak molecular weight of from 1000 to 30000; and

wherein the unmodified polyester (ii) has a glass transition temperature (Tg) of from 35 to 55° C.

11. A method for manufacturing a toner composition comprising toner particles according to claim 10 , comprising:

dissolving or dispersing a toner composition in an organic solvent to form a toner composition liquid;

dispersing the toner composition liquid in an aqueous liquid to prepare a dispersion;

wherein said dispersion comprises said binder resin comprising said modified polyester resin and said carbon black which has a pH of not greater than 7.

12. The dry toner according to claim 10 , wherein a weight ratio (i/ii) of the modified polyester (i) to the unmodified polyester (ii) is from 5/95 to 80/20.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2004
From: TOMITA, MASAMI; NANYA, TOSHIKI; EMOTO, SHIGERU; YAGI, SHINICHIRO; YAMADA, HIROSHI; WATANABE, NAOHIRO; TAKIGAWA, TADAO
To: RICOH COMPANY LIMITED
Reel/Frame 015016/0451 →
Priority Claims (1)
JP 2002-347478 · Nov 29, 2002 · national
Continuity (1)
Related Publication 20040157146A1 · Aug 12, 2004