IP Library › Granted Patent US 7,399,238
Granted Patent B2
US 7,399,238 · App. 11/828,485 · Granted Jul 15, 2008

Iron golf club with nanocrystalline face insert

Assignee: Callaway Golf Company
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Quick Facts
Patent No.
US 7,399,238
App. No.
11/828,485
Granted
Jul 15, 2008
Kind
B2
Abstract

The iron golf club head ( 20 ) of the present invention is preferably composed of three main components: a periphery member 22 , a central member 24 and a nanocrystalline plated face plate 26 . The periphery member ( 22 ) is preferably composed of a high density material such as a nickel-tungsten alloy. The central member ( 24 ) is preferably composed of a lightweight, non-metal material. The face plate ( 26 ) is preferably composed of a non-metal material plated with a nanocrystalline material. The iron golf club head ( 20 ) preferably has high moments of inertia Izz and Ixx.

Claims (23)

1. An iron golf club head comprising:

a periphery member composed of a metal material having a density between 8 g/cm 3 and 12 g/cm 3 , the periphery member having a volume percentage of the golf club head ranging from 15% to 50%, and a mass percentage of the golf club head ranging from 50% to 80%, the periphery member defining an opening;

a central member disposed in the opening of the periphery member, the central member being composed of a first non-metal material and having a volume percentage of the golf club head ranging from 25% to 75%, and a mass percentage of the golf club head ranging from 10% to 30%; and

a face insert composed of a second non-metal material with a nanocrystalline plating deposited on an exterior surface of the face insert, the second non-metal material having a lower density than the metal material, the face insert mounted in the opening of the periphery member and disposed over the central member, the face insert having a thickness between 0.040 inch and 0.250 inch;

wherein the golf club head has a total volume ranging from 40 cm 3 to 60 cm 3 .

2. The iron golf club head according to claim 1 wherein the metal material comprises a nickel-tungsten alloy.

3. The iron golf club head according to claim 1 wherein the nanocrystalline plating has a thickness ranging from 20 microns to 2000 microns.

4. The iron golf club head according to claim 1 wherein the second non-metal material is a nylon material.

5. The golf club head according to claim 1 wherein the second non-metal material is a composite material.

6. The golf club head according to claim 1 wherein the second non-metal material is plies of pre-preg.

7. The golf club head according to claim 1 wherein the nanocrystalline plating is composed of a nickel-iron-molybdenum alloy.

8. The golf club head according to claim 1 wherein the nanocrystalline plating is composed of a nickel-iron-chromium alloy.

9. The golf club head according to claim 1 wherein the second non-metal material is selected from the group consisting of a nylon material, a composite material, a polycarbonate material and a polyurethane material.

10. An iron golf club head comprising:

a periphery member composed of a first metal material having a density between 8 g/cm 3 and 12 g/cm 3 , the periphery member having a mass that ranges from 100 grams to 240 grams;

a central member disposed in an opening of the periphery member, the central member being composed of a non-metal material, the central member having a mass that ranges from 9 grams to 70 grams; and

a face insert composed of a second non-metal material with a nanocrystalline plating deposited on an exterior surface of the face insert, the second non-metal material having a lower density than the metal material, the face insert mounted in the opening of the periphery member and disposed over the central member, the face insert having a thickness between 0.040 inch and 0.250 inch;

wherein the iron golf club head has a mass that ranges from 235 grams to 300 grams and the golf club head has a total volume ranging from 40 cm 3 to 60 cm 3 .

11. An iron golf club head comprising:

a periphery member composed of a first metal material having a density between 8 g/cm 3 and 12 g/cm 3 , the periphery member having a mass that ranges from 100 grams to 240 grams;

a central member disposed in an opening of the periphery member, the central member being composed of a non-metal material, the central member having a mass that ranges from 9 grams to 70 grams; and

a face insert composed of a second non-metal material with a nanocrystalline plating deposited on an exterior surface of the face insert and an interior surface of the face insert, the second non-metal material having a lower density than the metal material, the face insert mounted in the opening of the periphery member and disposed over the central member, the face insert having a thickness between 0.040 inch and 0.250 inch;

wherein the iron golf club head has a mass that ranges from 235 grams to 300 grams and the golf club head has a total volume ranging from 40 cm 3 to 60 cm 3 .

Assignments (5)
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2007
From: HOCKNELL, ALAN; WIELAND, CHRIS J.
To: CALLAWAY GOLF COMPANY
Reel/Frame 019611/0477 →
Continuity (6)
Continuation In Part 1175150900 · May 21, 2007
Continuation 1090646800 · Feb 22, 2005
Continuation 1060553500 · Oct 6, 2003
Continuation In Part 1060452000 · Jul 28, 2003
Continuation In Part 1006514700 · Sep 20, 2002
Related Publication 20070293348A1 · Dec 20, 2007