Clad tube for nuclear fuel
A rhenium lined niobium alloy tube for use as a clad tube for nuclear fuel in a nuclear reactor. The tube is produced by an electro deposit process. A graphite mandrel is placed in the electro deposit chamber as the cathode material. Refined rhenium stock is used as the anode material. The chamber is filled with the chloride electrolyte. The chamber is closed and the electrolyte bath is heated. Current and voltage applied across the anode and cathode cause the rhenium to be deposited on the mandrel. Refined niobium alloy is then used as the anode material and applied over the rhenium on the mandrel to a desired thickness. The part is removed from the chamber and ground to the desired outside diameter. The graphite mandrel is removed from the tube.
1. A clad tube for nuclear fuel made by the process comprising steps:
a. placing a graphite mandrel in an electro deposit chamber as the cathode material;
b. placing rhenium stock in the electro deposit chamber as the anode material;
c. filling the electro deposit chamber with chloride electrolyte;
d. closing the electro deposit chamber;
e. heating the electrolyte bath to a desired temperature;
f. depositing rhenium on the mandrel to a desired thickness by applying current and voltage across the anode and cathode;
g. machining the rhenium on the mandrel to a final desired close tolerance dimension;
h. placing niobium alloy stock containing zirconium in the electro deposit chamber as the anode;
i. heating the electrolyte bath to a desired temperature;
j. depositing niobium alloy over the rhenium to a desired thickness by applying current and voltage across the anode and cathode while creating an atomic level bonded interface;
k. removing the mandrel from the electro deposit chamber and grinding the formed clad tube for nuclear fuel to a desired outer diameter; and
l. removing the formed tube from the mandrel.
2. The clad tube of claim 1 , wherein the electrolyte bath is heated to a temperature less than eight hundred degrees centigrade.
3. The clad tube of claim 1 , wherein the mandrel is lowered into the electrolyte bath below the level of the rhenium deposited on the mandrel prior to the step of depositing niobium alloy over the rhenium.