IP Library Granted Patent US 7,462,216
Granted Patent B2
US 7,462,216 · App. 11/927,091 · Granted Dec 9, 2008

Honeycomb unit and honeycomb structure

Assignee: Ibiden Co., Ltd.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,462,216
App. No.
11/927,091
Granted
Dec 9, 2008
Kind
B2
Abstract

A honeycomb unit includes a plurality of walls and a plurality of cells. The plurality of cells are defined by the plurality of walls and extend along a longitudinal direction of the honeycomb unit. Each of the plurality of cells has opposite first and second end portions along the longitudinal direction. Either one of the first and second end portions is sealed. X and Y satisfy a following relationship, 100/3·X+5≦Y≦100/3·X+40, wherein Y is a ratio of a weight of an unsealed region in said cells to a weight of a sealed region in said cells and X is a ratio of a length in the longitudinal direction of said honeycomb unit to an area of a cross-section perpendicular to the longitudinal direction of said honeycomb unit. X is at least about 0.1 and at most about 0.26.

Claims (80)

1. A honeycomb unit comprising:

a plurality of walls; and

a plurality of cells which are defined by the plurality of walls and which extend along a longitudinal direction of the honeycomb unit, each of said plurality of cells having opposite first and second end portions along the longitudinal direction, either one of the first and second end portions being sealed, X and Y satisfying a following relationship

100/3 ·X+ 5 ≦Y≦ 100/3 ·X+ 40

wherein Y is a ratio of a weight of an unsealed region in said cells to a weight of a sealed region in said cells, and wherein X is a ratio of a length in the longitudinal direction of said honeycomb unit to an area of a cross-section perpendicular to the longitudinal direction of said honeycomb unit, and X is at least about 0.1 and at most about 0.26.

2. The honeycomb unit according to claim 1 ,

wherein

an apparent density of the unsealed region in said cells of said honeycomb unit is at least about 0.4 g/cm 3 and at most about 0.7 g/cm 3 .

3. The honeycomb unit according to claim 1 ,

wherein

an apparent density of the sealed region in said cells of said honeycomb unit is at least about 0.4 g/cm 3 and at most about 2.0 g/cm 3 .

4. The honeycomb unit according to claim 1 ,

wherein

said honeycomb unit comprises silicon carbide based ceramics.

5. The honeycomb unit according to claim 1 ,

wherein

said honeycomb unit and the plug of the sealed region comprise the same porous ceramic.

6. The honeycomb unit according to claim 1 ,

wherein

said honeycomb unit and the plug of the sealed region comprise silicon carbide based ceramics.

7. The honeycomb unit according to claim 1 ,

wherein

a catalyst is supported on said honeycomb unit.

8. A honeycomb structure comprising:

a plurality of honeycomb units; and

at least one adhesive layer bonding the plurality of honeycomb units, each of the plurality of honeycomb units comprising:

a plurality of walls; and

a plurality of cells which are defined by the plurality of walls and which extend along a longitudinal direction of the honeycomb unit, each of said plurality of cells having opposite first and second end portions along the longitudinal direction, either one of the first and second end portions being sealed, X and Y satisfying a following relationship

100/3 ·X+ 5 ≦Y≦ 100/3 ·X+ 40

wherein Y is a ratio of a weight of an unsealed region in said cells to a weight of a sealed region in said cells, and

wherein X is a ratio of a length in the longitudinal direction of said honeycomb unit to an area of a cross-section perpendicular to the longitudinal direction of said honeycomb unit, and X is at least about 0.1 and at most about 0.26.

9. The honeycomb structure according to claim 8 ,

wherein

in at least one of said honeycomb units, an apparent density of the unsealed region in said cells is at least about 0.4 g/cm 3 and at most about 0.7 g/cm 3 .

10. The honeycomb structure according to claim 8 ,

wherein

in at least one of said honeycomb units, an apparent density of the sealed region in said cells is at least about 0.4 g/cm 3 and at most about 2.0 g/cm 3 .

11. The honeycomb structure according to claim 8 ,

wherein

at least one of said honeycomb units comprises silicon carbide based ceramics.

12. The honeycomb structure according to claim 8 ,

wherein

in at least one of said honeycomb units, said honeycomb unit and the plug of the sealed region comprise the same porous ceramic.

13. The honeycomb structure according to claim 8 ,

wherein

in at least one of said honeycomb units, said honeycomb unit and the plug of the sealed region comprise silicon carbide based ceramics.

14. The honeycomb structure according to claim 8 ,

wherein

a catalyst is supported on said honeycomb structure.

15. The honeycomb structure according to claim 8 ,

wherein

said honeycomb structure is applied to an exhaust gas purifying device for a vehicle.

16. A honeycomb structure comprising:

one honeycomb unit comprising:

a plurality of walls; and

a plurality of cells which are defined by the plurality of walls and which extend along a longitudinal direction of the honeycomb unit, each of said plurality of cells having opposite first and second end portions along the longitudinal direction, either one of the first and second end portions being sealed, X and Y satisfying a following relationship

100/3 ·X+ 5 ≦Y≦ 100/3 ·X+ 40

wherein Y is a ratio of a weight of an unsealed region in said cells to a weight of a sealed region in said cells, and

wherein X is a ratio of a length in the longitudinal direction of said honeycomb unit to an area of a cross-section perpendicular to the longitudinal direction of said honeycomb unit, and X is at least about 0.1 and at most about 0.26.

17. The honeycomb structure according to claim 16 ,

wherein

an apparent density of the unsealed region in said cells of said honeycomb unit is at least about 0.4 g/cm 3 and at most about 0.7 g/cm 3 .

18. The honeycomb structure according to claim 16 ,

wherein

an apparent density of the sealed region in said cells of said honeycomb unit is at least about 0.4 g/cm 3 and at most about 2.0 g/cm 3 .

19. The honeycomb structure according to claim 16 ,

wherein

said honeycomb unit comprises cordierite or aluminum titanate.

20. The honeycomb structure according to claim 16 ,

wherein

said honeycomb unit and the plug of the sealed region comprise the same porous ceramic.

21. The honeycomb structure according to claim 16 ,

wherein

said honeycomb unit and the plug of the sealed region comprise cordierite or aluminum titanate.

22. The honeycomb structure according to claim 16 ,

wherein

a catalyst is supported on said honeycomb structure.

23. The honeycomb structure according to claim 16 ,

wherein

said honeycomb structure is applied to an exhaust gas purifying device for a vehicle.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2007
From: KUNIEDA, MASAFUMI; FUJITA, YUKI
To: IBIDEN CO., LTD.
Reel/Frame 020301/0856 →
Priority Claims (1)
JP 2005-297858 · Oct 12, 2005 · national
Continuity (2)
Continuation PCTJP200631662200 · Aug 24, 2006
Related Publication 20080083202A1 · Apr 10, 2008