IP Library Granted Patent US 7,502,127
Granted Patent B2
US 7,502,127 · App. 11/588,271 · Granted Mar 10, 2009

Sensor device and stage device

Assignees: Sumitomo Heavy Industries, Ltd.; Tohoku Technoarch Co., Ltd.
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Quick Facts
Patent No.
US 7,502,127
App. No.
11/588,271
Filed
Oct 27, 2006
Granted
Mar 10, 2009
Kind
B2
Art Unit
2877
USPC
356/614
Abstract

According to one aspect of the invention, there is provided a sensor device which is capable of detecting a state of a movable stage using an easily manufacturable reference grating and capable of improving the accuracy of detection. The sensor device comprises a reference grating which has a configuration that is varied periodically in a two-dimensional direction. A light source emits light to the reference grating. A spectral unit has a plurality of openings to convert the light emitted by the light source into a plurality of light beams through the plurality of openings. A detector unit has a photodetector to receive collectively reflected light beams reflected by the reference grating. The detector unit is provided to detect a state of a movable body relative to the reference grating based on a change of the reflected light beams received by the photodetector.

Claims (29)

1. A sensor device comprising:

a reference grating having a configuration that is varied periodically in two dimensions;

a light source emitting light to the reference grating;

a spectral unit disposed between the light source and the reference grating and having a plurality of openings configured to convert the light emitted by the light source into a plurality of parallel light beams through the plurality of openings, wherein said plurality of parallel light beams output from the spectral unit reach the reference grating directly without changing respective spaces between the light beams and each of said plurality of parallel light beams is reflected by the reference grating; and

a detector unit comprising a photodetector configured to receive the light beams reflected by the reference grating, wherein the detector unit is configured to detect a state of a movable body relative to the reference grating based on a change of the reflected light beams collectively received by the photodetector.

2. The sensor device according to claim 1 wherein the photodetector comprises a plurality of photodiodes which include at least four photodiodes, provided in a central part of a surface of the detector unit receiving the reflected light beams, wherein the photodiodes are configured to detect a state of the movable body by rotational movement of the movable body around a X-axis and to detect a state of the movable body by rotational movement of the movable body around a Y-axis.

3. The sensor device according to claim 1 wherein the photodetector comprises a plurality of photodiodes which include at least two pairs of photodiodes, provided at four corner parts of a surface of the detector unit receiving the reflected light beams, wherein the photodetectors are configured to detect a state of the movable body by rotational movement of the movable body around a Z-axis.

4. The sensor device according to claim 1 wherein a charge-coupled device is used as the photodetector.

5. The sensor device according to claim 1 wherein the reference grating has a configuration which is symmetrical in the two dimensions of the reference grating within a surface of the reference grating.

6. A sensor device comprising:

a reference grating having a detecting surface on which concave curves and convex curves in a predetermined configuration are periodically formed in two dimensions;

a reflection surface provided on a back surface of the reference grating;

a light emitting unit configured to be movable relative to the reference grating and operationally coupled to a spectral unit disposed between the light emitting unit and the reference grating, said spectral unit comprising a plurality of openings and configured to transmit a plurality of parallel light beams from the plurality of openings to the detecting surface of the reference grating perpendicularly, wherein said plurality of parallel light beams output from the spectral unit reach the reference grating directly without changing respective spaces between the light beams and each of said plurality of light beams is reflected by the reflection surface; and

a light receiving unit configured to be movable integrally with the light emitting unit and comprising a plurality of photodetectors configured to collectively receive the plurality of the light beams which are reflected by the reflection surface.

7. A sensor device comprising:

a reference grating having a detecting surface on which concave curves and convex curves in a predetermined configuration are periodically formed in two dimensions;

a reflection surface provided on the detecting surface of the reference grating;

a light emitting unit configured to be movable relative to the reference grating and operationally coupled to a spectral unit disposed between the light emitting unit and the reference grating, said spectral unit comprising a plurality of openings and configured to transmit a plurality of parallel light beams from the plurality of openings to the detecting surface of the reference grating perpendicularly, wherein said plurality of parallel light beams output from the spectral unit reach the reference grating directly without changing respective spaces between the light beams and each of said plurality of parallel light beams is reflected by the reference grating; and

a light receiving unit configured to be movable integrally with the light emitting unit and comprising a plurality of photodetectors comprising to collectively receive the plurality of the light beams which are reflected by the reflection surface.

8. A stage device comprising:

a base;

a stage which is moved on the base;

a motor which drives movement of the stage;

a raising unit which functions to raise the stage from the base; and

a sensor device which detects a state of the stage, the sensor device comprising a reference grating having a configuration that is varied periodically in two dimensions;

a light source emitting light to the reference grating;

a spectral unit disposed between the light source and the reference grating and having a plurality of openings to convert the light emitted by the light source into a plurality of light beams through the plurality of openings, wherein each of the plurality of light beams is reflected by the reference grating and said plurality of parallel light beams output from the spectral unit reach the reference grating directly without changing respective spaces between the light beams; and

a detector unit comprising a photodetector configured to receive collectively the light beams reflected by the reference grating, wherein the detector unit is configured to detect a state of the stage relative to the reference grating based on a change of the reflected light beams collectively received by the photodetector.

9. The stage device according to claim 8 , wherein the motor is constituted by a planar motor, and the raising unit is constituted by an air bearing.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2009
From: TOHOKU TECHNOARCH CO., LTD.
To: SUMITOMO HEAVY INDUSTRIES, LTD.
Reel/Frame 022597/0675 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2006
From: GAO, WEI; KIYONO, SATOSHI; TOMITA, YOSHIYUKI; HIRATA, TORU; WATANABE, YOJI; MAKINO, KENNICHI
To: SUMITOMO HEAVY INDUSTRIES, LTD.; TOHOKU TECHNOARCH CO., LTD.
Reel/Frame 018473/0209 →
Priority Claims (2)
JP 2004-131886 · Apr 27, 2004 · national
JP 2004-191828 · Jun 29, 2004 · national
Continuity (2)
Continuation PCTJP200500748100 · Apr 19, 2005
Related Publication 20070041024A1 · Feb 22, 2007