Injection molding apparatus having a weighing block

1. An injection molding apparatus which injection-molds a product by injecting a plasticized material into a cavity of a mold, comprising:

a plasticizing block that includes therein a plasticizing and force-feeding mechanism which heats and plasticizes a material and force-feeds the material while kneading it;

a weighing block that is connected to the plasticizing block in close contact with it, and includes therein a weighing and feeding mechanism which weighs and feeds out the material force-fed by said plasticizing and force-feeding mechanism;

a fixed die plate that includes therein an injection mechanism which injects the material weighed and fed out by said weighing and feeding mechanism into a cavity;

a movable die plate that advances to and retreats from the fixed die plate and makes said cavity a substantially closed space when abutting on the fixed die plate; and

a clamping housing that includes therein a movable die plate drive mechanism which is fixedly provided at a predetermined distance from said fixed die plate by a plurality of tie bars for guiding said movable die plate, advances and retreats the movable die plate to and from said fixed die plate, and generates a predetermined clamping force when the movable die plate abuts on said fixed die plate.

2. The injection molding apparatus according to claim 1 ,

wherein said plasticizing and force-feeding mechanism has a barrel that heats and plasticizes the material,

a scroll of a substantially short columnar rotary body that has a spiral groove for transferring the material formed therein, promotes plasticizing and kneading of the material in said spiral groove by rotating while contacting in plane with said barrel, and force-feeds the material into an injection cylinder formed in its center of rotation, and

a scroll drive part which rotates the scroll.

3. The injection molding apparatus according to claim 2 ,

wherein the spiral groove in said scroll comprises

a scraping groove that is formed by cutting with an end mill applied to a side surface of the rotary body in parallel with a rotational axis of the scroll, and takes charge of scraping the material, and

a feeding groove that is formed by cutting a front surface of the rotary body into a spiral shape continuously from the scraping groove to reduce toward the center of rotation, and takes charge of transferring, plasticizing, kneading and force-feeding the scraped material.

4. The injection molding apparatus according to claim 1 ,

wherein said weighing and feeding mechanism has

an injection plunger that is inserted into said injection cylinder,

a ball screw for the plunger that is attachably and detachably engaged with the injection plunger by a dovetail groove, and

a plunger drive part that drives the ball screw for the plunger to cause said injection plunger to perform piston movement in said injection cylinder, and thereby applies a feeding force for the force-fed material to the injection plunger.

5. The injection molding apparatus according to claim 4 ,

wherein said injection plunger has

a tip end hole formed by being bored from its tip end surface,

an introduction hole formed by trenching on a side surface in a longitudinal direction and is formed so that a groove end at the tip end side communicates with said tip end hole,

a feeding notch that is formed by notching the tip end hole in the longitudinal direction and feeds out the material from the tip end hole, and

a valve body that is stopped in the tip end hole while being loosely fitted in said tip end hole, interrupts injection of the material by shutting off communication of the feeding notch and the introduction hole when pressure at said feeding notch side becomes higher than pressure at the introduction hole side, and allows injection of the material by communicating said feeding notch and the introduction hole to communicate with each other when the pressure at said feeding notch side becomes lower than the pressure at the introduction hole side.

6. The injection molding apparatus according to claim 5 ,

wherein said injection mechanism includes

a hot runner in which the material fed out by said injection plunger flows,

a nozzle that injects the material into said cavity by being selected in accordance with a product to be injection-molded and mounted to a tip end of said hot runner, and

a hot runner hole that accommodates the hot runner and the nozzle to be capable of being inserted in and extracted from it.

7. The injection molding apparatus according to claim 1 ,

wherein a mold which forms said cavity has

a fixed mold piece that is mounted to said fixed die plate,

a movable mold piece that is mounted to said movable die plate and forms a cavity of a substantially closed space when the movable die plate abuts on said fixed die plate,

a taper pin formed in one of the movable mold piece and said fixed mold piece, and

a taper hole that is formed in the other of the mold pieces and performs positioning of said taper pin inserted into it when said movable mold piece abuts on said fixed mold piece.

8. The injection molding apparatus according to claim 7 , further comprising:

an extruding part to which a plurality of extrusion pins provided to penetrate through said movable mold piece to be inserted into said cavity are fixed;

a spring that biases said extruding part so that head portions of said extrusion pins normally form a wall surface of the cavity; and

an insertion hole which is formed in said movable die plate, and allows a head portion of a clamping ball screw to penetrate through it to abut on said extruding part to press the extruding part to the cavity side against said spring to thereby make it possible to extrude an injection molded product in the cavity, when the movable die plate retreats to said clamping housing side by a predetermined amount or more.

9. The injection molding apparatus according to claim 1 ,

wherein a plurality of plasticizing units each constituted of one of said plasticizing block and one of said weighing block are provided, one clamping unit constituted of one of said fixed die plate, one of said movable die plate and one of said clamping housing is provided, and a clamping unit moving part that moves said clamping unit correspondingly to each of the plasticizing units so that different materials can be injected into one cavity is provided.

10. The injection molding apparatus according to claim 2 ,

wherein respective abutting surfaces of said scroll and said barrel are formed into conical shapes.

11. The injection molding apparatus according to claim 10 ,

wherein the respective abutting surfaces of said scroll and said barrel are formed into concave conical shapes recessed to the scroll side.

12. The injection molding apparatus according to claim 11 ,

wherein the spiral groove in said scroll comprises

a scraping groove that is formed by cutting with an end mill applied to a side surface of a rotary body in parallel with a rotational axis of the scroll and takes charge of scraping the material, and

a feeding groove that is formed by cutting a front surface of the rotary body into a spiral shape continuously from the scraping groove so as to reduce toward a center of rotation, and takes charge of transferring, plasticizing, kneading and force-feeding the scraped material.

13. The injection molding apparatus according to claim 12 ,

wherein said scroll drive part has

a worm gear obtaining rotational power from a motor, and

a worm wheel that is meshed with the worm gear to reduce rotational frequency of said motor, and attachably and detachably engages with said scroll via a heat insulating plate to rotate the scroll at a reduced rotational frequency.

14. The injection molding apparatus according to claim 13 ,

wherein said weighing and feeding mechanism has

an injection plunger that is inserted into said injection cylinder,

a ball screw for the plunger that is attachably and detachably engaged with the injection plunger by a dovetail groove, and

a plunger drive part that drives the ball screw for the plunger to cause said injection plunger to perform piston movement in said injection cylinder, and thereby applies a feeding force of the force-fed material to the injection plunger.

15. The injection molding apparatus according to claim 14 ,

wherein said injection plunger has

a tip end hole formed by being bored from its tip end surface,

an introduction hole formed by trenching on a side surface in a longitudinal direction and is formed so that a groove end at the tip end side communicates with said tip end hole,

a feeding notch that is formed by notching the tip end hole in the longitudinal direction and feeds out the material from the tip end hole, and

a valve body that is stopped in the tip end hole while being loosely fitted in said tip end hole, interrupts injection of the material by shutting off communication of the feeding notch and the introduction hole when pressure at said feeding notch side becomes higher than pressure at the introduction hole side, and allows injection of the material by communicating said feeding notch and the introduction hole with each other when the pressure at said feeding notch side becomes lower than the pressure at the introduction hole side.

16. The injection molding apparatus according to claim 15 ,

wherein said injection mechanism includes

a hot runner in which the material fed out by said injection plunger flows,

a nozzle that injects the material into said cavity by being selected in accordance with a product to be injection-molded and mounted to a tip end of said hot runner, and

a hot runner hole that accommodates the hot runner and the nozzle to be capable of being inserted in and extracted from it.

17. The injection molding apparatus according to claim 16 ,

wherein said plunger drive part has

a worm gear obtaining rotational power from a motor, and

a worm wheel that is meshed with the worm gear to reduce rotational frequency of said motor and transmit it to said ball screw for plunger, and thereby causes said injection plunger attachably and detachably engaged with the ball screw for plunger to perform piston movement.

18. The injection molding apparatus according to claim 17 ,

wherein said movable die plate drive mechanism has

a clamping ball screw that is threadedly fitted to a ball screw nut mounted to said movable die plate,

a worm gear obtaining rotational power from a motor, and

a worm wheel that is meshed with the worm gear to reduce the rotational frequency of said motor to transmit it to said clamping ball screw, and thereby advances and retreats said movable die plate.

19. The injection molding apparatus according to claim 18 ,

wherein a mold which forms said cavity has

a fixed mold piece that is mounted to said fixed die plate,

a movable mold piece that is mounted to said movable die plate and forms a cavity of a substantially closed space when the movable die plate abuts on said fixed die plate,

a taper pin formed at one of the movable mold piece and said fixed mold piece, and

a taper hole that is formed in the other of the mold pieces and performs positioning with said taper pin inserted through it when said movable mold piece abuts on said fixed mold piece.

20. The injection molding apparatus according to claim 19 , further comprising:

an extruding part to which a plurality of extrusion pins provided to penetrate through said movable mold piece to be inserted into said cavity are fixed;

a spring that biases said extruding part so that head portions of said extrusion pins normally form a wall surface of the cavity; and

an insertion hole which is formed in said movable die plate, and allows a head portion of said clamping ball screw to penetrate through it to abut on said extruding part to press the extruding part to the cavity side against said spring to thereby make it possible to extrude an injection molded product in the cavity, when the movable die plate retreats to said clamping housing side by a predetermined amount or more.

21. The injection molding apparatus according to claim 17 ,

wherein a plurality of plasticizing units each constituted of one of said plasticizing block and one of said weighing block are provided, one clamping unit constituted of one of said fixed die plate, one of said movable die plate and one of said clamping housing is provided, and a clamping unit moving part that moves said clamping unit correspondingly to each of the plasticizing units so that different materials can be injected into one cavity is provided.