IP Library › Granted Patent US 7,527,108
Granted Patent B2
US 7,527,108 · App. 11/360,118 · Granted May 5, 2009

Portable electrocrushing drill

Assignee: Tetra Corporation
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Quick Facts
Patent No.
US 7,527,108
App. No.
11/360,118
Granted
May 5, 2009
Kind
B2
Abstract

The present invention relates to a portable, electrocrushing drilling apparatus and method.

Claims (45)

1. A pulsed power apparatus for passing a pulsed electrical current through a substrate to drill the substrate, said apparatus comprising:

a drill tip;

an electrode assembly comprising at least one set of at least two compressible electrodes disposed on said drill tip defining there between at least one electrode gap, said electrodes of each said set oriented substantially along a face of said drill bit to pass current through the substrate;

a cable for connecting said electrode assembly to a pulse generator;

a fluid flow component for providing flushing fluid to said drill tip; and

a drill stem assembly for enclosing and supporting said electrode assembly and providing for directional control of said drill while drilling.

2. The apparatus of claim 1 wherein said cable comprises an outer covering for advancing said drill into a hole when a drill hole depth exceeds that of said drill stem.

3. The apparatus of claim 2 wherein said outer covering comprises a corrugated outer covering.

4. The apparatus of claim 1 wherein said drill further comprises an insulator for insulating power feed from said drill stem.

5. The apparatus of claim 4 wherein said drill stem comprises jets disposed near said insulator to provide a swirling action across a surface of said insulator to sweep out material particles.

6. The apparatus of claim 1 wherein said drill stem incorporates a capacitor to provide part or all of the electrical current feed to the plasma to enhance the peak current delivered to the substrate.

7. The apparatus of claim 1 further comprising a pressure switch in said drill stem cable assembly to inhibit operation of said drill unless adequate fluid is flowing through said drill stem assembly to provide adequate pressure for operation.

8. The apparatus of claim 1 wherein said electrode assembly comprises a shape selected from the group consisting of coaxial electrodes, circular shaped electrodes, convoluted shape electrodes, and a combination thereof.

9. The apparatus of claim 1 wherein said electrode assembly comprises a replaceable electrode to accommodate high electrode erosion rates.

10. The apparatus of claim 7 wherein said drill further comprises a capacitor located in the drill stem to provide part or all of the electrical current feed to the plasma.

11. The apparatus of claim 1 further comprising a fluid containment component.

12. The apparatus of claim 11 wherein said fluid containment component comprises a flexible boot at said drill tip to entrap the fluid and provide a medium for insulating the electrodes during start-up of a drill hole and during the drilling process.

13. The apparatus of claim 12 , where said flexible boot is attached to a drill holder.

14. The apparatus of claim 13 wherein said flexible boot is disposed on an end of said drill holder so that said boot has an angled surface to enable said drill to penetrate into the material at an angle to the material.

15. The apparatus of claim 12 , wherein said flexible boot is attached to said drill stem.

16. The apparatus of claim 15 wherein said boot comprises an angled surface to enable said drill to penetrate into the material at an angle to the material.

17. The apparatus of claim 1 further comprising a serration-gripping advance mechanism corresponding to said cable for providing thrust of said drill into the material.

18. The apparatus of claim 1 wherein the pulse generator comprises a sealed pulse generator.

19. The apparatus of claim 1 wherein said fluid flow is disposed in said drill stem assembly.

20. The apparatus of claim 11 further comprising a capacitor located in the drill stem to provide part or all of the electrical current feed to the plasma.

21. The apparatus of claim 1 further comprising a plurality of drill stems operating off a single pulse generator.

22. The apparatus of claim 1 further comprising a plurality of drill stems operating off a single pulse generator, said drills operating simultaneously.

23. A method for passing a pulsed electrical current through a substrate, said method comprising:

providing a drill comprising a drill tip, an electrode assembly, a cable connected to a pulse generator, and a drill stem assembly;

providing fluid at the drill tip;

disposing at least one set of at least two compressible electrodes on the drill bit defining therebetween at least one electrode gap;

orienting the electrodes of each set substantially along a face of the drill bit to pass current through the substrate;

compressing at least one electrode extending from the drill bit; and

providing directional control of the drill while drilling via the drill stem assembly.

24. The method of claim 23 further comprising the step of insulating power feed from the drill stem via an insulator.

25. The method of claim 24 further comprising the step of providing a swirling fluid flow action across a surface of the insulator to sweep out material particles.

26. The method of claim 23 further comprising the step of inhibiting operation of the drill unless adequate fluid is flowing through the drill stem assembly to provide adequate pressure for operation.

27. The method of claim 23 wherein the step of providing electrodes comprises providing disposable and replaceable electrodes to accommodate high electrode erosion rates.

28. The method of claim 23 wherein the step of providing an electrode assembly comprises providing an electrode with a shape to control location of the current through the substrate.

29. The method of claim 23 further comprising the step of entrapping the fluid at the drill tip during start-up of a drill hole and during the drilling process.

30. The method of claim 23 further comprising the step of providing part or all of the electrical current feed to the plasma at low inductance by providing a capacitor located in the drill stem.

31. The method of claim 23 further comprising the step of penetrating the drill into a material at an angle to the material.

32. The method of claim 23 further comprising the step of advancing the drill into a hole when a drill hole depth exceeds that of the drill stem by providing a cable advance mechanism that grips serrations on the cable to push the drill stem and cable into the hole.

33. The method of claim 23 further comprising the step of operating a plurality of drills off a single pulse generator.

34. The method of claim 33 wherein the step of operating a plurality of drills off a single pulse generator comprises operating the drills simultaneously.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S NAME AND ADDRESS PREVIOUSLY RECORDED AT REEL: 027507 FRAME: 0016. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 7, 2018
From: MOENY, WILLIAM M.
To: SDG LLC
Reel/Frame 045524/0980 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S NAME AND ADDRESS PREVIOUSLY RECORDED AT REEL: 027507 FRAME: 0252. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 7, 2018
From: TETRA CORPORATION
To: SDG LLC
Reel/Frame 045525/0558 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2012
From: MOENY, WILLIAM M.
To: SDG, LLC
Reel/Frame 027507/0016 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2012
From: TETRA CORPORATION
To: SDG, LLC
Reel/Frame 027507/0252 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2009
From: MOENY, WILLIAM M.
To: TETRA CORPORATION
Reel/Frame 022804/0912 →
Continuity (3)
Continuation In Part 1120867100 · Aug 19, 2005
Provisional Application 6060350900 · Aug 20, 2004
Related Publication 20060137909A1 · Jun 29, 2006