Method for producing bimetallic line pipe
The present invention involves a system and method for producing bimetallic pipe. In one embodiment of the present invention, the method includes inserting an inner shell into an outer shell and reducing the outer shell to securely engage the inner shell by drawing the outer shell and inner shell through a die without the use of a mandrel placed in the inner shell. In another embodiment of the present invention, the method includes inserting an inner shell into an outer shell and reducing the outer shell to securely engage the inner shell by sizing the outer shell using at least one roller stand.
1. A method for producing bimetallic pipe comprising:
providing an outer shell and an inner shell with the outer shell having an inner diameter larger than an outer diameter associated with the inner shell;
inserting the inner shell within the outer shell;
swaging an end of the inner shell with an end of the outer shell wherein the swaging comprises pinching a portion of the outer shell to engage a portion of the inner shell to form a swaged end;
inserting the swaged end through a die; and
reducing the outer shell to securely engage the inner shell and eliminate the annulus between inner shell and outer shell, by drawing the outer shell and inner shell through the die without placing a mandrel within the inner shell.
2. The method of claim 1 , further comprising annealing the outer shell and inner shell.
3. The method of claim 1 , further comprising annealing the outer shell and inner shell without chemically bonding the outer shell and inner shell.
4. The method of claim 1 , wherein reducing the outer shell to securely engage the inner shell by drawing comprises cold drawing the outer shell and inner shell through the die.
5. The method of claim 1 , wherein the outer shell comprises line pipe.
6. The method of claim 1 , wherein the outer shell comprises casing.
7. The method of claim 1 , wherein the outer shell comprises tubing.
8. The method of claim 1 , further comprising forming the outer shell from an electric resistance welded pipe.
9. The method of claim 1 , further comprising forming the outer shell with a uniform wall thickness.
10. The method of claim 1 , further comprising forming the outer shell with an outer diameter of twenty inches or less.
11. The method of claim 1 , further comprising forming the inner shell from a corrosion resistant alloy.
12. The method of claim 1 , wherein swaging further comprises substantially aligning the ends of the inner shell and the outer shell before swaging.
13. The method of claim 1 , wherein swaging further comprises creating an offset swage end such that the end of the inner pipe offsets from the end of the outer pipe.
14. The method of claim 1 , wherein the swaged end is crimped prior to reducing the outer shell to securely engage with the inner shell to form a crimped swaged end.
15. The method of claim 14 , further comprising cropping the crimped swaged end.
16. A method for producing bimetallic pipe comprising:
providing an outer shell and an inner shell with the outer shell having an inner diameter larger than an outer diameter associated with the inner shell;
inserting the inner shell within the outer shell;
swaging an end of the inner shell with an end of the outer shell comprising pinching a portion of the outer shell to engage a portion of the inner shell to form a swaged end;
inserting the swaged end through a die;
eliminating an annulus that is disposed between the inner shell and the outer shell by reducing the outer shell to securely engage the inner shell by drawing the outer shell and inner shell through the die without placing a mandrel within the inner shell; and
wherein reducing the outer shell to securely engage the inner shell further comprises deforming the inner shell to half wall thickness of the inner shell.
17. A method for producing bimetallic pipe comprising:
providing an outer shell and an inner shell with the outer shell having an inner diameter larger than an outer diameter associated with the inner shell;
inserting the inner shell within the outer shell;
connecting an end of the inner shell with an end of the outer shell by swaging which comprises pinching a portion of the outer shell to engage a portion of the inner shell to form a swaged end;
reducing the outer shell to securely engage the inner shell by drawing the outer shell and inner shell through a die to eliminate a gap that exists between the inner shell and the outer shell without placing a mandrel within the inner shell; and
wherein reducing the outer shell to securely engage the inner shell further comprises deforming the inner wall to approximately an elastic limit of the inner shell.
18. The method of claim 17 , wherein reducing the outer shell to securely engage the inner shell further comprises creating a residual elasticity in the inner shell.
19. The method of claim 18 , further comprising using the residual elasticity to compress the inner shell against the outer shell to form a strong mechanical bond.
20. A method for producing bimetallic pipe comprising:
providing an outer shell and an inner shell with the outer shell having an inner diameter larger than an outer diameter associated with the inner shell;
disposing the inner shell within the outer shell;
swaging an end of the inner shell with an end of the outer shell comprising pinching a portion of the outer shell to engage a portion of the inner shell to form a swaged end;
inserting the swaged end through a die thereby obtaining a crimped swaged end having a smaller diameter than the diameter of the swaged end prior to the inserting through the die;
reducing the outer shell to securely engage the inner shell and eliminate an annulus between the inner shell and the outer shell, by drawing the outer shell and inner shell through the die without placing a mandrel within the inner shell; and
cropping the crimped swaged end thereby obtaining a bimetallic pipe with a consistent size.
21. A method of claim 20 , further comprising engaging the swaged end with one or more grippers.
22. A method for producing bimetallic pipe comprising:
providing an outer shell and an inner shell with the outer shell having an inner diameter larger than an outer diameter associated with the inner shell;
disposing the inner shell within the outer shell;
swaging an end of the inner shell with an end of the outer shell comprising pinching a portion of the outer shell to engage a portion of the inner shell to form a swaged end;
inserting the swaged end through a die;
reducing the outer shell to securely engage the inner shell to eliminate an annulus between the inner shell and the outer shell by drawing the outer shell and inner shell through the die without placing a mandrel within the inner shell thereby obtaining a bimetallic pipe; and
annealing the bimetallic pipe by heating the outer shell and the inner shell to a designated temperature for a sufficient amount of time and then cooling the bimetallic pipe.
23. A method of claim 22 further comprising crimping and cropping the swaged end.
24. A method for producing bimetallic pipe comprising:
providing an outer shell and an inner shell with the outer shell having an inner diameter larger than an outer diameter associated with the inner shell;
aligning the inner shell within the outer shell such that the ends of the inner shell and the ends of the outer shell are offset with each other;
swaging an end of the offset outer shell with an end of the offset inner shell by pinching a portion of the outer shell to engage a small portion of the inner shell to form an offset swaged end;
inserting the offset swaged end through a die;
reducing the outer shell to securely engage the inner shell to eliminate an annulus between the inner shell and the outer shell by drawing the outer shell and inner shell through the die without placing a mandrel within the inner shell thereby obtaining a bimetallic pipe; and
cropping the offset swaged end.
25. A method of claim 24 , further comprising using grippers to draw the offset swaged end through the die.
26. A method of claim 24 , further comprising crimping the offset swaged end.
27. A method of claim 24 , further comprising annealing the bimetallic pipe by heating the outer shell and the inner shell to a designated temperature for a sufficient amount of time and then cooling the bimetallic pipe.