IP Library › Granted Patent US 7,620,302
Granted Patent B2
US 7,620,302 · App. 11/556,798 · Granted Nov 17, 2009

High efficiency, peak power reducing, domestic hot water heater

Assignee: Giant Factories Inc.
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Quick Facts
Patent No.
US 7,620,302
App. No.
11/556,798
Granted
Nov 17, 2009
Kind
B2
Abstract

A high efficiency, peak-power reducing, domestic hot water heater is described. It comprises a closed tank having a predetermined water holding capacity. A hot water outlet is provided in a top end wall of the tank. A cold water inlet is provided in a side wall of the tank adjacent a bottom wall thereof. Three spaced apart resistive heating elements project substantially horizontally in the tank. A bottom one of the resistive heating elements extends in the tank and spaced slightly above the bottom wall. A middle one of the resistive heating elements extends in the tank at a level close to an average maximum water consumption volume drawn during a peak power demand time period. A top one of the resistive heating elements extends between the middle element and the top end wall of the tank. The bottom element has a low watt density in the range of from about 15 to 30 W/in 2 .

Claims (9)

1. A high efficiency peak-power reducing domestic hot water heater comprising a closed tank having a predetermined water holding capacity, a hot water outlet in a top end wall of said tank, a cold water inlet in a side wall of said tank adjacent a bottom wall thereof, three spaced apart resistive heating elements projecting substantially horizontally in said tank, said resistive heating elements being positioned to provide efficient water temperature stratification of water within said tank, a bottom one of said resistive heating elements extending in said tank spaced slightly above said bottom wall, a middle one of said resistive heating elements extending in said tank at a level which is calculated at approximately an average maximum water consumption volume drawn during a peak power demand time period, and a top one of said resistive heating element extending between said middle element and said top end wall of said tank, said top resistive element having a large power rating of between 3800 to 4500 watts, said middle resistive heating element producing a heat barrier in said water within said tank at the level of said middle resistive heating element in the range of about 140° F. to reduce the propagation of harmful bacteria to said hot water supply in said top portion of said tank, said middle resistive heating element being disposed above mid-level of said tank, said bottom resistive heating element having a low watt density rating in the range of from about 15 to 30 W/in 2 , said bottom heating element having a life rating which is higher than said middle and top heating elements.

2. A high efficiency peak-power reducing domestic hot water heater as claimed in claim 1 wherein said average maximum water consumption volume is in the range of about 90 to 130 liters.

3. A high efficiency peak-power reducing domestic hot water heater as claimed in claim 1 wherein said tank is a cylindrical tank having a diameter of about 20 inches or less in order to produce an efficient water temperature stratification between hot and cold water in said tank and thereby reduce water temperature diffusion and ensuring a constant hot water supply in a top portion of said tank.

4. A high efficiency peak-power reducing domestic hot water heater as claimed in claim 1 wherein said harmful bacteria is legionnela bacteria.

5. A high efficiency peak-power reducing domestic hot water heater as claimed in claim 1 wherein said tank has a water capacity of about 270 liters, said bottom heating element extends at a water level of about 20 liters from said bottom wall, said middle heating element extending at a water level of about 130 liters from said bottom wall and said top heating element extends at a water level of about 220 liters from said bottom wall.

6. A high efficiency peak-power reducing domestic hot water heater as claimed in claim 5 wherein said top heating element is spaced from said top wall of said tank a distance equivalent to a water volume of about 46 liters.

7. A high efficiency peak-power reducing domestic hot water heater as claimed in claim 1 wherein said bottom resistive heating element has a metal sheath made from one of copper, incaloy or stainless steel, and wherein a magnesium oxide surrounds a central coil thereof.

8. A high efficiency peak-power reducing domestic hot water heater as claimed in claim 1 wherein said bottom resistive heating element is a bolt-on resistive heating element.

9. A high efficiency peak-power reducing domestic hot water heater as claimed in claim 1 wherein said water holding capacity of said tank is about 180 liters or about 270 liters.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR NAME PREVIOUSLY RECORDED ON REEL 68622 FRAME 455. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER. Recorded Nov 5, 2024
From: GIANT FACTORIES INC.
To: A. O. SMITH ENTERPRISES LTD.
Reel/Frame 069310/0569 →
MERGER Recorded Aug 14, 2024
From: USINES GIANT INC.
To: A. O. SMITH ENTERPRISES LTD.
Reel/Frame 068622/0455 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2006
From: LESAGE, CLAUDE; LESAGE, JEAN-CLAUDE
To: GIANT FACTORIES INC.
Reel/Frame 018499/0366 →
Continuity (1)
Related Publication 20080107409A1 · May 8, 2008