Settable compositions comprising a natural pozzolan and associated methods
An embodiment of a method of cementing comprises: introducing a cement composition into a subterranean formation, wherein the cement composition comprises cement kiln dust, a natural pozzolan, and water; and allowing the cement composition to set. Another embodiment of a method comprises: introducing a cement composition into a subterranean formation, wherein the cement composition comprises a cement, a natural pozzolan, and water, wherein the cement comprises Portland cement interground with burned shale; and allowing the cement composition to set. Another embodiment includes a cement composition comprising at least one additive selected from the group consisting of cement, cement kiln dust, Portland cement interground with burned shale, and a combination thereof; a natural pozzolan; and water.
1. A method of cementing in a subterranean formation comprising:
introducing a cement composition into the subterranean formation, wherein the cement composition comprises:
Portland cement interground with burned shale,
cement kiln dust,
a natural pozzolan, and
water; and
allowing the cement composition to set.
2. The method of claim 1 wherein the introducing the cement composition into the subterranean formation comprises introducing the cement composition into a space between a pipe string and the subterranean formation.
3. The method of claim 2 comprising introducing the pipe string into a well bore penetrating the subterranean formation.
4. The method of claim 1 wherein the cement composition is foamed and further comprises a gas and a surfactant.
5. The method of claim 1 wherein the cement composition comprises at least one cement selected from the group consisting of a pozzolana cement, a gypsum cement, a high alumina content cement, a slag cement, a silica cement, and a combination thereof.
6. The method of claim 1 wherein the natural pozzolan comprises pumicite.
7. The method of claim 1 wherein the natural pozzolan is present in an amount of about 0.1% to about 50% by weight of cementitious components.
8. The method of claim 1 wherein the cement composition comprises at least one additive selected from the group consisting of a strength-retrogression additive, a set accelerator, a set retarder, a weighting agent, a lightweight additive, a weighting additive, a gas-generating additive, a mechanical property enhancing additive, a lost-circulation material, a filtration-control additive, a dispersant, a defoaming agent, a foaming agent, a thixotropic additive, and a combination thereof.
9. The method of claim 1 wherein the cement composition comprises at least one additive selected from the group consisting of fly ash, slag, metakaolin, shale, zeolite, lime, crystalline silica, amorphous silica, fumed silica, a salt, fiber, hydratable clay, a microsphere, rice husk ash, an elastomer, a resin, latex, and combinations thereof.
10. The method of claim 1 comprising:
determining one or more desired cement composition parameters for at least one property selected from the group consisting of compressive strength, pump time, fluid loss, free water content, rheology, and a combination thereof
determining a component cost for at least one additive selected from the group consisting of the cement kiln dust, the natural pozzolan, a lightweight material, and a combination thereof; and
designing the cement composition to have the one or more desired cement composition parameters by adjusting the amount of the cement kiln dust, the natural pozzolan, and/or the lightweight material in the cement composition.
11. The method of claim 10 wherein adjusting the amount comprises adjusting the amount of the cement kiln dust and the lightweight material in the cement composition.
12. The method of claim 10 wherein adjusting the amount comprises adjusting the amount of the cement kiln dust and the natural pozzolan in the cement composition.
13. The method of claim 1 wherein the cement composition is extended and further comprises a set retarding additive.
14. A method of cementing in a subterranean formation comprising:
introducing a cement composition into the subterranean formation, wherein the cement composition comprises:
Portland cement interground with burned shale,
cement kiln dust,
a natural pozzolan comprising at least one pozzolan selected from the group consisting of pumicite, diatomaceous earth, volcanic ash, opaline shale, tuff, and a combination thereof, and
water; and
allowing the cement composition to set.
15. The method of claim 14 wherein the introducing the cement composition into the subterranean formation comprises introducing the cement composition into a space between a pipe string and the subterranean formation.
16. The method of claim 15 further comprising introducing the pipe string into a well bore penetrating the subterranean formation.
17. The method of claim 14 wherein the cement composition is foamed and further comprises a gas and a surfactant.
18. The method of claim 14 wherein the cement composition further comprises at least one cement selected from the group consisting of, a pozzolana cement, a gypsum cement, a high alumina content cement, a slag cement, a silica cement, and a combination thereof.
19. The method of claim 14 wherein the natural pozzolan is present in an amount of about 0.1% to about 50% by weight of cementitious components.
20. The method of claim 14 wherein the cement composition further comprises at least one additive selected from the group consisting of a strength-retrogression additive, a set accelerator, a set retarder, a weighting agent, a lightweight additive, a weighting additive, a gas-generating additive, a mechanical property enhancing additive, a lost-circulation material, a filtration-control additive, a dispersant, a defoaming agent, a foaming agent, a thixotropic additive, and a combination thereof.
21. The method of claim 14 wherein the cement composition further comprises at least one additive selected from the group consisting of fly ash, slag, metakaolin, shale, zeolite, lime, crystalline silica, amorphous silica, fumed silica, a salt, fiber, hydratable clay, a microsphere, rice husk ash, an elastomer, a resin, latex, and a combination thereof.
22. The method of claim 14 further comprising:
determining one or more desired cement composition parameters for at least one property selected from the group consisting of compressive strength, pump time, fluid loss, free water content, rheology, and a combination thereof
determining a component cost for at least one additive selected from the group consisting of the cement kiln dust, the pumicite, a lightweight material, and a combination thereof; and
designing the cement composition to have the one or more desired cement composition parameters by adjusting the amount of the cement kiln dust, the natural pozzolan, and/or the lightweight material in the cement composition.
23. The method of claim 22 wherein adjusting the amount comprises adjusting the amount of the cement kiln dust and the lightweight material in the cement composition.
24. The method of claim 22 wherein adjusting the amount comprises adjusting the amount of the cement kiln dust and the natural pozzolan in the cement composition.
25. The method of claim 14 wherein the cement composition is extended and further comprises a set retarding additive.
26. A method of cementing in a subterranean formation comprising:
providing a cement composition that comprises:
Portland cement interground with burned shale,
cement kiln dust,
pumicite,
lime, and
water;
introducing the cement composition into the subterranean formation; and
allowing the cement composition to set.