IP Library Granted Patent US 7,686,400
Granted Patent B2
US 7,686,400 · App. 12/107,530 · Granted Mar 30, 2010

Geosteering detectors for rotary-type continuous miners

Assignee: The Mosaic Company
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,686,400
App. No.
12/107,530
Granted
Mar 30, 2010
Kind
B2
Abstract

The invention provides, in one embodiment, a detector for a miner comprising a gamma sensing element and a light sensing element coupled to the gamma sensing element. According to the embodiment, the detector is mounted on a rotary cutter of a boring-type continuous miner such that the gamma sensing element has a view of a geologic formation being mined. A mining control system is also provided, comprising a miner having at least two rotary cutters and a gamma detector on each of the at least two rotary cutters for receiving gamma emissions from a geologic formation. The mining control system also provides an accelerometer and a rate gyro, wherein the accelerometer and the rate gyro correlate the received gamma emissions with positions of the at least two rotary cutters, and a central module that utilizes the correlated readings to determine whether the cutters should be moved.

Claims (38)

1. A detector for a miner, comprising: a gamma sensing element; a light sensing element, coupled to said gamma sensing element; and a data processing element; wherein said detector is mounted on a rotary cutter of a boring-type continuous miner such that said gamma sensing element has a view of a geologic formation being mined; and wherein said data processing element is in a housing that is supported by a dual metallic flexible sleeve.

2. The detector of claim 1 , wherein said view is in a radial direction, and said gamma sensing element has shielding from radiation in other directions.

3. The detector of claim 1 , wherein said gamma sensing element comprises an elongated gamma sensing element being aligned substantially parallel with mineral beds in said geologic formation.

4. The detector of claim 1 , wherein said gamma sensing element is in an armored housing.

5. The detector of claim 4 , wherein said armored housing is at least ¾ of an inch thick and contains a layer of lead at least ¾ of an inch thick.

6. The detector of claim 4 , further comprising a window in said armored housing to allow passage of gamma rays to said gamma sensing element.

7. The detector of claim 6 , wherein said window comprises polyether ether ketone (PEEK).

8. The detector of claim 7 , wherein said window comprises at least 60% carbon fiber.

9. The detector of claim 1 , wherein said gamma sensing element is supported within a metallic flexible sleeve.

10. The detector of claim 9 , wherein said flexible sleeve has a gap to allow passage of gamma rays.

11. The detector of claim 4 , wherein said detector is placed within 12 inches of an end of a fully extended rotor arm.

12. The detector of claim 1 , wherein said data processing element counts gamma ray pulses for selected periods of time.

13. The detector of claim 1 , further comprising a rate gyro, and wherein said data processing element calculates an orientation of said gamma sensing element based on information from said rate gyro.

14. The detector of claim 1 , further comprising an accelerometer and a rate gyro, and wherein said data processing element uses measurements from said accelerometer to provide a gravity reference for said rate gyro.

15. The detector of claim 1 , further comprising an accelerometer, and wherein said data processing element averages an output of the accelerometer to calculate an orientation by assuming a fixed rate of rotation of the rotary cutter to project forward a position from a position determined by the averaged output from the accelerometer.

16. The detector of claim 13 , wherein an externally supplied rotor position indication is provided as a reference for the rate gyro.

17. The detector of claim 1 , wherein said data processing element receives rotor orientation information from an externally supplied source.

18. The detector of claim 1 , wherein said geologic formation has multiple layers, and wherein said data processing element calculates an average of counts over a selected time period for each selected layer.

19. The detector of claim 1 , further comprising an RF transmitter for transmitting data to a receiver device located on a different rotary cutter.

20. The detector of claim 1 , wherein said data processing element calculates a direction to guide said rotary cutter.

21. The detector of claim 1 , wherein said data processing element determines movements of said rotary cutter to align a miner with the mineral beds in the geologic formation.

22. A mining control system for a boring-type continuous miner, comprising:

a rotary cutter for cutting a geologic formation composed of a plurality of layers of mineral composition, adjacent layers of the plurality of layers having boundaries there between;

a detector, comprising:

a gamma sensing element;

a light sensing element, coupled to said gamma sensing element;

wherein said detector is mounted on the rotary cutter such that said gamma sensing element has a field of view of the geologic formation being mined, wherein said field of view has a first dimension approximately perpendicular to the boundaries and a second dimension, larger than said first dimension, approximately parallel to the boundaries; and

a data processing element, wherein said data processing element is in a housing that is supported by a dual metallic flexible sleeve.

23. The system of claim 22 , wherein said data processing element counts gamma ray pulses for selected periods of time.

24. The system of claim 22 , further comprising a rate gyro, and wherein said data processing element calculates an orientation of said gamma sensing element based on information from said rate gyro.

25. The system of claim 22 , further comprising an accelerometer and a rate gyro, and wherein said data processing element uses measurements from said accelerometer to provide a gravity reference for said rate gyro.

26. The system of claim 22 , further comprising an accelerometer, and wherein said data processing element averages an output of the accelerometer to calculate an orientation by assuming a fixed rate of rotation of the rotary cutter to project forward a position from a position determined by the averaged output from the accelerometer.

27. The system of claim 24 , wherein an externally supplied rotor position indication is provided as a reference for the rate gyro.

28. The system of claim 22 , wherein said data processing element receives rotor orientation information from an externally supplied source.

29. The system of claim 22 , wherein said plurality of layers comprise selected layers, and wherein said data processing element calculates an average of counts over a selected time period for each selected layer.

30. The system of claim 22 , further comprising an RF transmitter for transmitting data to a receiver device located on a different rotary cutter.

31. The system of claim 22 , wherein said data processing element calculates a direction to guide said rotary cutter.

32. The system of claim 22 , wherein said data processing element determines movements of said rotary cutter to align a miner with the mineral beds in the geologic formation.

Assignments (3)
MERGER Recorded Jul 6, 2015
From: MOS HOLDINGS INC.
To: THE MOSAIC COMPANY
Reel/Frame 035982/0959 →
MERGER Recorded Feb 17, 2014
From: THE MOSAIC COMPANY
To: MOS HOLDINGS INC.
Reel/Frame 032227/0141 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2008
From: FREDERICK, LARRY D; MEDLEY, DWIGHT; TIVAS, ROY W.
To: THE MOSAIC COMPANY
Reel/Frame 021256/0674 →
Continuity (3)
Division 1090111300 · Jul 29, 2004
Provisional Application 6049044300 · Jul 29, 2003
Related Publication 20080191541A1 · Aug 14, 2008