Nozzle core for a device used for producing loop yarn as well as method for the production of a nozzle core
The invention relates to a ceramic nozzle core and a method for producing a ceramic nozzle core which is part of a device used for producing loop yarn. The inventive ceramic nozzle core is embodied with an approximately constant wall thickness and a reduced size so as to perform the central functions of the yarn processing duct comprising air injection and a yarn outlet for forming loops while being produced in a molding process. In a particularly preferred method, the ceramic nozzle core is injection-molded with high precision. The inventive ceramic nozzle core can be configured in a miniaturized fashion and as part of a two-piece nozzle core, the ceramic nozzle core being inserted into an outer nozzle core jacket. The two-piece nozzle core can be incorporated into a housing known in prior art, for example, as a replaceable nozzle core.
1. A nozzle assembly for generating loop yarn, said assembly comprising:
a ceramic nozzle core and
an outer nozzle body; wherein
the nozzle assembly is made of two parts,
the outer nozzle body is configured to receive the ceramic nozzle core, and
the ceramic nozzle core has an outer wall of substantially constant wall strength, and is sized to accommodate only a yarn treatment duct, an air injection structure, and a yarn outlet for the formation of loops.
2. The ceramic nozzle assembly of claim 1 , including:
at least one cylindrical segment in fluid communication with an enlargement segment having a convexly arched outlet; and
wherein the air injection structure is arranged within the cylindrical segment.
3. The ceramic nozzle assembly of claim 1 , including:
at least one cylindrical segment,
a conical segment having an opening angle of at least 12 degrees with respect to a longitudinal axis along a direction of transport of the yarn;
a trumpet-shaped enlargement segment; and
wherein the cylindrical segment is in fluid communication with the conical segment, and the conical segment is in fluid communication with the trumpet-shaped enlargement segment, and the air injection structure is arranged within the cylindrical segment.
4. The ceramic nozzle assembly of claim 1 , wherein the air injection structure includes at least one bore tilted at an angle of at least 48 degrees with respect to a longitudinal axis along a direction of transport of the yarn.
5. The ceramic nozzle assembly of claim 1 , wherein the air injection structure includes at least one bore tilted at an angle ranging from 52 degrees to 65 degrees with respect to a longitudinal axis along a direction of transport of the yarn.
6. The nozzle assembly of claim 1 , wherein the enlargement segment is configured to receive a spherical deflector.
7. The ceramic nozzle assembly of claim 6 , wherein the outlet of the enlargement segment has a diameter equal to at least four times the diameter of the cylindrical segment.
8. The ceramic nozzle assembly of claim 3 , wherein the air injection structure is arranged approximately in the center area of the longitudinal side of the cylindrical element of the ceramic nozzle core.
9. The ceramic nozzle assembly of claim 5 , wherein the air injection structure includes three bores.
10. The ceramic nozzle assembly of claim 6 , wherein the outlet of the enlargement segment has a diameter equal to at least 0.5 times the diameter of the spherical or semi-spherical deflector.