Low-dust additive and pigment blends with improved color
Solid, low dust pigment compositions are formed i by mixing pigments with certain polymer stabilizers under conditions wherein the stabilizers are in a liquefied state. The pigment compositions are easily handled and have a high color yield when incorporated into polymer substrates. In many cases, the color development attained is not readily achievable using pigment compositions comprising conventional carriers.
1. A method for preparing a solid, low-dust pigment composition, said pigment composition consisting of
a) one or more organic and/or inorganic pigment,
b) one or more hindered phenol or dialkyl hydroxylamine having a melting point of 200° C. or less in a weight ratio of a) to b) of from about 10:1 to about 1:10, and
c) from 0 to 5% by weight, based on the total weight of the pigment composition, of components other than a) and b)
wherein the pigment is adhered to and in direct contact with the hindered phenol or dialkyl hydroxylamine,
which method comprises combining one or more organic and/or inorganic pigment a) with one or more hindered phenol or dialkyl hydroxylamine b) in a ratio of a) to b) of from about 10:1 to about 1:10 and 0 to 5% by weight based on the combined weight of a), b) and c) of component c) to form a mixture which is subjected to high shear mixing with little external heating or no external heating wherein the heat generated by the mixing at high shear is enough to create liquefaction of the hindered phenol or dialkyl hydroxylamine
followed by cooling to form the solid low dust pigment composition.
2. A method according to claim 1 , wherein the one or more hindered phenol or dialkyl hydroxylamine has a melting point of 170° C. or less.
3. A method according to claim 1 , wherein the pigment of component a) contains at least one organic pigment.
4. A method according to claim 1 , which is carried out in the absence of a carrier wax and polymer resin.
5. A method according to claim 1 , wherein component b) contains at least one ester of β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid with a mono- or polyhydric alcohol.
6. A method according to claim 1 , wherein components a), b) and c) are mixed under conditions wherein component b is liquefied, followed by cooling to form a solid pigment composition, the solid pigment composition is then subjected to high shear mixing, or other agitation, with external cooling to prepare pigment particles of the desired particle size.
7. A method according to claim 1 , wherein component c) is present in from 0 to 2 weight %.
8. A method according to claim 1 , wherein the high shear mixing occurs with no external heating.