Laser alignment device comprising plunger
According to various embodiments, the present teachings relate to an alignment device, method, and system for aligning an upper platen of a paperboard press with a lower platen of a paperboard press. The alignment device can comprise a latching collar adapted to be mounted on a lower platen. The latching collar can comprise a central hole and can be adapted to be mounted on or affixed to the lower platen. The latching collar can comprise a locking area. The alignment device can further comprise a plunger unit. The plunger unit can comprise a housing, a securing device attached to the housing, and a plunger configured for reciprocal motion through the housing. The securing device can be adapted to removably secure the housing to a top surface of an upper platen of a paperboard press. The alignment device can further comprise a biasing device for normally biasing the plunger in a retracted position with respect to the housing yet permitting the plunger to be pushed partially through the housing to attain an extended position.
1. An alignment device for aligning an upper platen of a paperboard press with a lower platen of a paperboard press, the alignment device comprising:
a latching collar comprising a central hole and adapted to be mounted on the lower platen, the central hole having a first diameter;
a plunger unit comprising
a housing;
a securing device being adapted to removably secure the housing to a top surface of the upper platen, and
a plunger being configured for reciprocal motion through the housing and being adapted to extend through the upper platen, the plunger comprising a distal end having a second diameter that is less than or equal to the first diameter; and
a biasing device for normally biasing the plunger in a relaxed position with respect to the housing yet permitting the plunger to be pushed partially through the housing to attain an extended position.
2. The alignment device of claim 1 , wherein the paperboard press comprises a blanking press.
3. The alignment device of claim 1 , wherein the paperboard press comprises a stripping press.
4. The alignment device of claim 1 , wherein the paperboard press comprises a die-cutting press.
5. The alignment device of claim 1 , wherein the paperboard press comprises an embossing press.
6. The alignment device of claim 1 , wherein the plunger unit further comprises:
a laser source in the housing, and
a power supply in the housing, connected to the laser source,
wherein the laser source is adapted to emit at least one excitation beam through a hole in the upper platen and onto a top surface of the lower platen.
7. The alignment device of claim 6 , wherein the securing device is further adapted to trigger the power supply connected to the laser source.
8. The alignment device of claim 1 , further comprising a locking device on the distal end of the plunger, configured to lock the plunger into the latching collar.
9. A system comprising the alignment device of claim 1 , an upper platen of a paperboard press, and a lower platen of a paperboard press, wherein the housing is secured to a top surface of the upper platen, and the latching collar is fixed to the lower platen.
10. The system of claim 9 , wherein the lower platen and the upper platen are aligned such that the plunger is in the extended position and extends through the upper platen, and the distal end of the plunger is received in the latching collar.
11. The system of claim 9 , wherein the lower platen further comprises one or more alignment indicia.
12. The system of claim 9 , wherein the plunger unit further comprises a laser source configured to provide a laser beam directed out of a bottom of the housing.
13. The system of claim 12 , wherein the upper platen comprises a hole aligned with the laser beam and is disposed to allow the laser beam to pass through the upper platen.
14. The system of claim 13 , wherein the system is configured to align the plunger and the latching collar using the laser beam and the one or more alignment indicia.
15. A method for aligning an upper platen of a paperboard press with a lower platen of a paperboard press, the method comprising:
fixing a latching collar to the lower platen, the latching collar comprising a central hole having a first diameter;
securing a plunger unit to the upper platen, the plunger unit comprising a housing, a securing device to removably secure the plunger unit to the upper platen, and a plunger configured for reciprocal motion through the housing and being adapted to extend through the upper platen, the plunger comprising a distal end having a second diameter that is less than or equal to the first diameter; and
moving the plunger through the first platen so that the distal end of the plunger is inserted into the central hole of the latching collar.
16. The method of claim 15 , wherein the paperboard press comprises at least one of a stripping press, a blanking press, an embossing press, and a die-cutting press.
17. The method of claim 15 , further comprising providing alignment indicia on the top surface of the lower platen, and a hole in the upper platen.
18. The method of claim 17 , wherein the housing further comprises a laser source adapted to emit a laser beam through the hole in the upper platen, and the method further comprises aligning the plunger and the latching collar using the laser source and the alignment indicia.
19. The method of claim 18 , wherein the securing a plunger unit to the upper platen further comprises triggering power to the laser source.