IP Library Granted Patent US 7,934,351
Granted Patent B2
US 7,934,351 · App. 12/118,004 · Granted May 3, 2011

Method of constructing a block wall

Assignee: Alliance Construction Technologies, Inc.
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Quick Facts
Patent No.
US 7,934,351
App. No.
12/118,004
Granted
May 3, 2011
Kind
B2
Abstract

A block wall or fence and methods for constructing a block wall or fence with a footing framework encased in concrete to form a footing support structure wherein the blocks of the wall or fence may be laid without first constructing the footing support framework or first enclosing the footing framework in concrete. Additionally, vertical reinforcing members located in vertical columnar cavities within blocks of the wall and/or horizontal reinforcing members located in horizontal channels within blocks of the wall form a reinforcing framework; wherein some or all of the blocks of the wall or fence may be laid before encasing the reinforcing framework and/or the footing support framework in concrete.

Claims (19)

1. A method for constructing a wall or fence comprising:

preparing a level base;

laying a base layer of blocks on the base, the base layer of blocks forming a plurality of lateral gaps;

stacking a plurality of courses of wall blocks on the base layer of blocks such that a plurality of vertical channels are formed between a top surface of an uppermost course of blocks and the plurality of gaps in the base layer of blocks;

pouring a flowable material from the top surface through the vertical channels and gaps to form a support footing for the wall or fence which substantially encases the base layer of blocks; and

forming a footing reinforcing framework for the support footing after stacking a plurality of wall blocks and prior to pouring the flowable material, the reinforcing framework including horizontal footing reinforcing members extending parallel to the wall or fence and transverse footing reinforcing members extending perpendicular to the wall or fence, the footing reinforcing framework being substantially encased in the support footing after the flowable material is poured.

2. The method of claim 1 further comprising;

forming a trench; and

adding base material to the trench, wherein the step of preparing a level base comprises leveling the base material in the trench.

3. The method of claim 2 wherein the base material is compacted granular material or crushed stone.

4. The method of claim 1 wherein the flowable material is concrete or cement.

5. The method of claim 1 wherein the transverse footing reinforcing members extend through the plurality of gaps in the base layer of blocks.

6. The method of claim 1 further comprising:

placing vertical reinforcement members within the vertical channels prior to pouring the flowable material.

7. The method of claim 1 further comprising:

placing horizontal reinforcing members between courses of wall blocks.

8. The method of claim 1 wherein the wall blocks and the base layer blocks have the same structure.

9. The method of claim 1 wherein the lateral gaps are formed by spacing blocks in the base layer apart by a distance d.

10. The method of claim 9 wherein distance d is about one-half of a length of a base layer block.

Assignments (10)
SECURITY INTEREST Recorded Dec 8, 2016
From: KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 040852/0143 →
RELEASE OF SECURITY INTEREST Recorded Dec 2, 2016
From: WELLS FARGO CAPITAL FINANCE, LLC
To: KEYSTONE RETAINING WALL SYSTEMS LLC
Reel/Frame 040798/0001 →
RELEASE OF SECURITY INTEREST Recorded Aug 7, 2013
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: CONTECH ENGINEERED SOLUTIONS LLC (F/K/A CONTECH CONSTRUCTION PRODUCTS INC.); KEYSTONE RETAINING WALL SYSTEMS LLC (F/K/A KEYSTONE RETAINING WALL SYSTEMS INC.); CONTECH TRUCKING & LOGISTICS, LLC
Reel/Frame 030964/0588 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jun 18, 2013
From: KEYSTONE RETAINING WALL SYSTEMS LLC; CONTECH ENGINEERED SOLUTIONS LLC; IMBRIUM SYSTEMS LLC
To: GOLDMAN SACHS LENDING PARTNERS LLC
Reel/Frame 030634/0040 →
CONVERSION Recorded Jun 12, 2013
From: ALLIANCE CONSTRUCTION TECHNOLOGIES, INC.
To: ALLIANCE CONSTRUCTION TECHNOLOGIES LLC
Reel/Frame 030601/0561 →
MERGER Recorded Jun 12, 2013
From: KEYSTONE RETAINING WALL SYSTEMS LLC; ALLIANCE CONSTRUCTION TECHNOLOGIES LLC
To: KEYSTONE RETAINING WALL SYSTEMS LLC
Reel/Frame 030593/0762 →
SECURITY INTEREST Recorded Feb 21, 2012
From: CONTECH ENGINEERED SOLUTIONS LLC; CONTECH BRIDGE SOLUTIONS LLC; CONTECH STORMWATER SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; CDS TECHNOLOGIES LLC; CONTECH EARTH STABILIZATION SOLUTIONS LLC
To: WELLS FARGO CAPITAL FINANCE, LLC
Reel/Frame 028014/0952 →
CERTIFICATE OF CONVERSION Recorded Feb 3, 2012
From: KEYSTONE RETAINING WALL SYSTEMS, INC.
To: KEYSTONE RETAINING WALL SYSTEMS LLC
Reel/Frame 027646/0388 →
SECURITY AGREEMENT Recorded Sep 22, 2010
From: CONTECH CONSTRUCTION PRODUCTS, INC.; CONTECH BRIDGE SOLUTIONS INC.; CDS TECHNOLOGIES, INC.; CONTECH EARCH STABILIZATION SOLUTIONS INC.; CONTECH TECHNOLOGIES, LLC; CONTECH TRUCKING & LOGISTICS, LLC; SAFETY PRECAST, INC.; SUPERIOR DRAINAGE, LLC; WEST TEXAS CULVERTS, INC.; THOMPSON CULVERT COMPANY; ARMORTEC, LLC; KEYSTONE RETAINING WALL SYSTEMS, INC.; ALLIANCE CONSTRUCTION PRODUCTS INC.; CONTECH STORMWATER SOLUTIONS INC.
To: WELLS FARGO BANK, N.A.
Reel/Frame 025026/0472 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2008
From: CLARNO, JOHN L.
To: ALLIANCE CONSTRUCTION TECHNOLOGIES, INC.
Reel/Frame 021273/0813 →
Continuity (2)
Provisional Application 60928466 · May 9, 2007
Related Publication 20090013638A1 · Jan 15, 2009