IP Library Granted Patent US 7,951,494
Granted Patent B2
US 7,951,494 · App. 12/165,860 · Granted May 31, 2011

Solid electrolyte with high ion-conductivity and method for manufacturing the same, and electrochemical system using solid electrolyte

Assignees: Nippon Kodoshi Corporation; Toyota Jidosha Kabushiki Kaisha
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Quick Facts
Patent No.
US 7,951,494
App. No.
12/165,860
Granted
May 31, 2011
Kind
B2
Abstract

The present invention provides a solid electrolyte with high ion-conductivity which is cheap and exhibits high conductivity in an alkaline form, and stably keeps high conductivity because of a small amount of the leak of a compound bearing conductivity even in a wet state. The invention is useful in an electrochemical system using the solid electrolyte, such as a fuel cell. The solid electrolyte with high ion-conductivity comprises a hybrid compound which contains at least polyvinyl alcohol and a zirconic acid compound, and also a nitrogen-containing organic compound having a structure of amine, quaternary ammonium compound and/or imine, obtained by hydrolyzing a zirconium salt or an oxyzirconium salt in a solution including water, polyvinyl alcohol, a zirconium salt or an oxyzirconium salt and a nitrogen-containing organic compound having a structure of amine, quaternary ammonium compound and/or imine coexist, removing a solvent and contacting with alkali.

Claims (16)

1. A solid electrolyte with high ion-conductivity, comprising a hybrid compound, the hybrid compound comprising polyvinyl alcohol and a zirconic acid compound as constituents, and a nitrogen-containing organic compound having a nitrogen-containing moiety comprising at least one member selected from the group consisting of an amine moiety, a quaternary ammonium moiety, and an imine moiety, wherein the polyvinyl alcohol and the zirconic acid compound are entangled with one another and combined by a hydrogen bond and/or dehydration condensation via a hydroxyl group of the polyvinyl alcohol, and wherein the nitrogen-containing organic compound is fixed to a zirconium ion and/or a zirconic acid ion of the zirconic acid compound.

2. A method for manufacturing a solid electrolyte with high ion-conductivity, comprising

forming a hybrid compound by hydrolyzing at least one salt selected from the group consisting of a zirconium salt and an oxyziconium salt in the presence of at least an aqueous solvent, polyvinyl alcohol, and a nitrogen-containing organic compound having a nitrogen-containing moiety comprising at least one member selected from the group consisting of an amine moiety, a quaternary ammonium moiety, and an imine moiety, removing the aqueous solvent and contacting the hybrid compound with alkali, to polymerize the at least one salt into a zirconic acid compound entangled with the polyvinyl alcohol and combined by a hydrogen bond and/or dehydration condensation via a hydroxyl group of the polyvinyl alcohol, and to fix the nitrogen-containing organic compound to a zirconium ion and/or a zirconic acid ion of the zirconic acid compound.

3. The method according to claim 2 , wherein the hydrolyzing comprises heating the zirconium salt or the oxyzirconium salt in solution at 50° C. or higher.

4. The method according to claim 2 , wherein the hydrolyzing comprises heating the zirconium salt or the oxyzirconium salt at 50° C. or higher in a solution having a pH of 7 or less.

5. The method according to claim 2 , wherein the hydrolyzing is conducted in a solution containing at least one salt of an alkali earth metal, aluminum and a rare earth metal.

6. The method according to claim 2 , wherein the alkali contains at least one hydroxide or oxoacid-salt of a member selected from the group consisting of an alkali earth metal, aluminum, silicon, boron and tungsten.

7. The solid electrolyte with high ion-conductivity according to claim 1 , wherein the nitrogen-containing organic compound contains at least a polydiallyldimethylammonium salt or a hydroxide thereof, or polyallylamine.

8. The solid electrolyte with high ion-conductivity according to claim 1 , wherein the nitrogen-containing organic compound contains at least an imidazole ring.

9. The solid electrolyte with high ion-conductivity according to claim 1 , wherein the nitrogen-containing organic compound contains at least polyvinyl pyrrolidone.

10. The solid electrolyte with high ion-conductivity according to claim 1 , wherein a weight ratio of the nitrogen-containing organic compound to the polyvinyl alcohol is 0.18 or more.

11. The solid electrolyte with high ion-conductivity according to claim 1 , wherein the hybrid compound contains at least one element selected from the group consisting of an alkali earth element, aluminum, silicon, boron, a rare earth element and tungsten.

12. An electrochemical system, comprising the solid electrolyte with high ion-conductivity according to claim 1 , and two or more of electrodes contacting the solid electrolyte.

13. The electrochemical system according to claim 12 , which forms part of a fuel cell, a steam pump, a dehumidifier, an air conditioners, an electrochromic device, an electrolytic device, an electrolytic hydrogen-producing device, an electrolytic hydrogen peroxide-producing device, an electrolyzed water-manufacturing device, a humidity sensor, a hydrogen sensor, a primary battery, a secondary battery, an optical switch system, or a battery system using a multivalent metal.

14. The solid electrolyte with high ion-conductivity according to claim 1 , wherein the nitrogen-containing moiety comprises the quaternary ammonium compound, and wherein the quaternary ammonium compound comprises a quaternary ammonium hydroxide.

15. The solid electrolyte with high ion conductivity method according to claim 2 , wherein the nitrogen-containing moiety comprises the quaternary ammonium compound, and wherein the quaternary ammonium compound comprises a quaternary ammonium hydroxide.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2008
From: SAWA, HARUO; NAKANISHI, HARUYUKI; MATSUMOTO, SHINICHI
To: NIPPON KODOSHI CORPORATION; TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 021551/0312 →
Priority Claims (1)
JP 2007-174589 · Jul 2, 2007 · national
Continuity (1)
Related Publication 20090068531A1 · Mar 12, 2009