IP Library Granted Patent US 7,967,591
Granted Patent B2
US 7,967,591 · App. 12/550,567 · Granted Jun 28, 2011

Apparatus and method for manufacturing a multiple material golf club head

Assignee: Callaway Golf Company
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Quick Facts
Patent No.
US 7,967,591
App. No.
12/550,567
Granted
Jun 28, 2011
Kind
B2
Abstract

A method and apparatus for co-curing a multiple material golf club head is disclosed herein. The club head preferably is composed of a metal face component and an aft-body composed of a plurality of plies of pre-preg material.

Claims (23)

1. A system for manufacturing a multiple material golf club head, the system comprising:

a multiple piece tool assembly, wherein the multiple piece tool assembly comprises

a face loft control piece having an external front wall, an external top wall, an external bottom wall and an internal aft wall,

a face insert piece having an external top wall, external bottom wall an internal front wall and an internal aft wall, the internal front wall of the face insert piece connected to the internal aft wall of the face loft control piece,

a gasket retaining piece having a front surface and an aft surface, the front surface connected to the internal aft wall of the face insert piece,

a sole piece having an internal front wall, an external rear wall, an external bottom wall and an internal top wall, the internal front wall of the sole piece connected to the internal aft wall of the gasket retaining piece, and

a crown piece having an internal front wall, an external rear wall, an internal bottom wall and an external top wall, the internal front wall of the crown piece connected to the internal aft wall of the gasket retaining piece and the internal bottom wall of the crown piece connected to the internal top wall of the sole piece;

wherein the face loft control piece, the face insert piece, the sole piece and the crown piece define an internal cavity;

an inflatable bladder for placement within an interior defined by precursor components for the multiple material golf club head;

a press for heating the tool assembly under pressure at a temperature ranging from 250 to 350° F.; and

a pressurizer for pressurizing the inflatable bladder to a pressure of at least 50 PSI.

2. The system according to claim 1 wherein the cavity has a volume ranging from 300 cubic centimeters to 600 cubic centimeters.

3. The system according to claim 1 wherein the inflatable bladder is composed of latex.

4. The system according to claim 1 wherein the internal cavity of the tool assembly has a volume ranging from 300 cubic centimeters to 600 cubic centimeters.

5. The system according to claim 1 wherein the gasket is composed of a silicone material.

6. The system according to claim 1 wherein the multiple piece tool assembly is composed of aluminum.

7. An apparatus for manufacturing a multiple material golf club head, the apparatus comprising:

a face loft control piece having an external front wall, an external top wall, an external bottom wall and an internal aft wall;

a face insert piece having an external top wall, external bottom wall an internal front wall and an internal aft wall, the internal front wall of the face insert piece connected to the internal aft wall of the face loft control piece;

a gasket retaining piece having a front surface and an aft surface, the front surface connected to the internal aft wall of the face insert piece;

a sole piece having an internal front wall, an external rear wall, an external bottom wall and an internal top wall, the internal front wall of the sole piece connected to the internal aft wall of the gasket retaining piece; and

a crown piece having an internal front wall, an external rear wall, an internal bottom wall and an external top wall, the internal front wall of the crown piece connected to the internal aft wall of the gasket retaining piece and the internal bottom wall of the crown piece connected to the internal top wall of the sole piece;

wherein the face loft control piece, the face insert piece, the sole piece and the crown piece define an internal cavity.

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2009
From: REYES, HERBERT; GONCZI, ROBERT S.; ABBOTT, CRAIG E.; MARINEZ, JAMES D.
To: CALLAWAY GOLF COMPANY
Reel/Frame 023169/0647 →
Continuity (3)
Division 11278198 · Mar 31, 2006
Provisional Application 60667374 · Mar 31, 2005
Related Publication 20100009026A1 · Jan 14, 2010