Methods and systems for controlling temperature of a bushing
Various embodiments of the present invention relate to glass fiber forming bushings, to methods of controlling the temperature of bushings having multiple segments, to systems of controlling the temperature of bushings having multiple segments, and to other systems and methods. In one embodiment, a method of controlling the temperature of a bushing having multiple segments comprises forming a plurality of filaments from a bushing comprising at least two segments, gathering the filaments into at least two ends, measuring the size of each of the at least two ends, comparing the measured size of the at least two ends to a desired end size, adjusting the amount of current passing through the at least two bushing segments in response to the end size comparisons.
1. A method of controlling the temperature of a bushing having multiple segments, comprising:
forming a plurality of filaments from a bushing, wherein the bushing comprises at least two segments and four or more terminals, wherein at least one of the terminals is coupled to a first side wall, at least one of the terminals is coupled to a second side wall, at least one of the terminals is coupled to a first end wall, and at least one of the terminals is coupled to a second end wall;
gathering the filaments into at least two ends;
measuring the size of each of the at least two ends;
comparing the measured size of the at least two ends to a desired end size; and
adjusting the amount of current passing through the at least two bushing segments in response to the end size comparisons.
2. The method of claim 1 , wherein each end is formed from a separate bushing segment.
3. The method of claim 2 , wherein measuring the size of each of the at least two ends comprises measuring the diameter of each end.
4. The method of claim 3 , wherein comparing the measured size of the at least two ends to a desired end size comprises comparing the diameter of each end to a desired end diameter.
5. The method of claim 4 , wherein adjusting the amount of current comprises increasing the amount of current passing through a bushing segment when the diameter of the end formed from the bushing segment is less than the desired end diameter.
6. The method of claim 5 , wherein increasing the amount of current passing through a bushing segment comprises injecting current in a terminal proximate the bushing segment.
7. The method of claim 4 , wherein adjusting the amount of current comprises shunting less current around the bushing segment when the diameter of the end formed from the bushing segment is less than the desired end diameter.
8. The method of claim 7 , wherein shunting less current around the bushing segment comprises reducing the current removed from the bushing at a terminal proximate the bushing segment.
9. The method of claim 4 , wherein adjusting the amount of current comprises shunting current around the bushing segment when the diameter of the end formed from the bushing segment is greater than the desired end diameter.
10. The method of claim 1 , further comprising winding each end into a separate package.
11. The method of claim 10 , wherein measuring the size of each of the at least two ends comprises weighing each package.
12. The method of claim 11 , wherein comparing the measured size of the at least two ends to a desired end size comprises comparing the weight of each package to a desired package weight.
13. The method of claim 12 , wherein adjusting the amount of current comprises increasing the amount of current passing through a bushing segment when the weight of the package formed from the bushing segment is less than the desired package weight.
14. The method of claim 13 , wherein increasing the amount of current passing through a bushing segment comprises adding current in a terminal proximate the bushing segment.
15. The method of claim 12 , wherein adjusting the amount of current comprises shunting less current around the bushing segment when the weight of the package formed from the bushing segment is less than the desired package weight.
16. The method of claim 15 , wherein shunting less current around the bushing segment comprises reducing the current removed from the bushing at a terminal proximate the bushing segment.
17. The method of claim 12 , wherein adjusting the amount of current comprises shunting current around the bushing segment when the weight of the package formed from the bushing segment is greater than the desired package weight.
18. The method of claim 10 , wherein measuring the size of each of the at least two ends comprises measuring the diameter of each package.
19. The method of claim 18 , wherein comparing the measured size of the at least two ends to a desired end size comprises comparing the diameter of each package to a desired package diameter.
20. The method of claim 19 , wherein adjusting the amount of current comprises increasing the amount of current passing through a bushing segment when the diameter of the package formed from the bushing segment is less than the desired package diameter.
21. The method of claim 20 , wherein increasing the amount of current passing through a bushing segment comprises injecting current in a terminal proximate the bushing segment.
22. The method of claim 19 , wherein adjusting the amount of current comprises shunting less current around the bushing segment when the diameter of the package formed from the bushing segment is less than the desired package diameter.
23. The method of claim 22 , wherein shunting less current around the bushing segment comprises reducing the current removed from the bushing at a terminal proximate the bushing segment.
24. The method of claim 19 , wherein adjusting the amount of current comprises shunting current around the bushing segment when the diameter of the package formed from the bushing segment is greater than the desired package diameter.
25. A method of controlling the temperature of a bushing having multiple segments, comprising:
forming a plurality of filaments from a bushing, wherein the bushing comprises a power supply, at least two segments, five or more terminals, and two opposing side walls perpendicular to two opposing end walls, wherein the length of the side walls is greater than the length of the end walls, and wherein at least one terminal is coupled to each end wall, at least two terminals are coupled to the side wall positioned furthest from the power supply, and at least one terminal is coupled to the side wall positioned closest to the power supply;
gathering the filaments into at least two ends;
measuring the size of each of the at least two ends;
comparing the measured size of the at least two ends to a desired end size; and
adjusting the amount of current passing through the at least two bushing segments in response to the end size comparisons.
26. A method of controlling the temperature of a bushing having multiple segments, comprising:
forming a plurality of filaments from a bushing, wherein the bushing comprises at least two segments, four or more terminals, and two opposing side walls perpendicular to two opposing end walls, wherein the length of the side walls is greater than the length of the end walls, and wherein at least one terminal is coupled to each side wall and at least one terminal is coupled to each end wall;
gathering the filaments into at least two ends;
measuring the size of each of the at least two ends;
comparing the measured size of the at least two ends to a desired end size; and
adjusting the amount of current passing through the at least two bushing segments in response to the end size comparisons.