IP Library › Granted Patent US 7,981,546
Granted Patent B2
US 7,981,546 · App. 11/794,579 · Granted Jul 19, 2011

Non-aqueous electrolyte secondary battery

Assignees: Panasonic Corporation; Sumitomo Metal Mining Co., Ltd.
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Quick Facts
Patent No.
US 7,981,546
App. No.
11/794,579
Granted
Jul 19, 2011
Kind
B2
Abstract

A lithium-containing composite oxide represented by the formula 1: Li x Ni 1-y-z-v-w Co y Al z M 1 v M 2 w O 2 is used as a positive electrode active material for a non-aqueous electrolyte secondary battery. The element M 1 is at least one selected from the group consisting of Mn, Ti, Y, Nb, Mo, and W. The element M 2 includes at least two selected from the group consisting of Mg, Ca, Sr, and Ba, and the element M 2 includes at least Mg and Ca. The formula 1 satisfies 0.97≦x≦1.1, 0.05≦y≦0.35, 0.005≦z≦0.1, 0.0001≦v≦0.05, and 0.0001≦w≦0.05. The primary particles have a mean particle size of 0.1 μm or more and 3 μm or less, and the secondary particles have a mean particle size of 8 μm or more and 20 μm or less.

Claims (35)

1. A positive electrode active material for a non-aqueous electrolyte secondary battery, said positive electrode active material comprising a lithium-containing composite oxide represented by the formula 1: Li x Ni 1-y-z-v-w Co y Al z M 1 v M 2 w O 2 ,

wherein the element M 1 in said formula 1 is at least one selected from the group consisting of Mn, Ti, Y, Nb, Mo, and W,

the element M 2 in said formula 1 includes at least two selected from the group consisting of Mg, Ca, Sr, and Ba, the element M 2 including at least Mg with an atom number of w1 and Ca with an atom number of w2, the ratio of the total of Mg and Ca to the element M 2 being 50 atomic percent or more,

said formula 1 satisfies 0.97≦x≦1.1, 0.05≦y≦0.35, 0.005≦z≦0.1, 0.0001≦v≦0.05, 0.0001≦w≦0.05, 0.1≦v/w≦10 and 2≦w1/w2≦20,

said composite oxide comprises primary particles, said primary particles forming secondary particles,

said primary particles have a mean particle size of 0.1 μm or more and 3 μm or less, and

said secondary particles have a mean particle size of 8 μm or more and 20 μm or less.

2. The positive electrode active material in accordance with claim 1 , wherein the BET specific surface area of said composite oxide as measured by nitrogen gas adsorption is 0.2 m 2 /g or more and 1.5 m 2 /g or less.

3. The positive electrode active material in accordance with claim 1 , wherein said composite oxide has a tap density of 2.2 g/cm 3 or more and 2.8 g/cm 3 or less.

4. The positive electrode active material in accordance with claim 1 , wherein said composite oxide is crystalline such that the Li occupancy in a Li site as determined by Rietveld analysis is 97% or more.

5. A non-aqueous electrolyte secondary battery comprising a positive electrode, a negative electrode, a separator interposed between said positive electrode and said negative electrode, and an electrolyte,

wherein said positive electrode includes a positive electrode active material comprising a lithium-containing composite oxide,

said composite oxide is represented by the formula 1: Li x Ni 1-y-z-v-w Co y Al z M 1 v M 2 w O 2 ,

the element M 1 in said formula 1 is at least one selected from the group consisting of Mn, Ti, Y, Nb, Mo, and W,

the element M 2 in said formula 1 includes at least two selected from the group consisting of Mg, Ca, Sr, and Ba, the element M 2 including at least Mg with an atom number of w1 and Ca with an atom number of w2, the ratio of the total of Mg and Ca to the element M 2 being 50 atomic percent or more,

said formula 1 satisfies 0.97≦x≦1.1, 0.05≦y≦0.35, 0.005≦z≦0.1, 0.0001≦v≦0.005, 0.0001≦w≦0.05, 0.1≦v/w≦10 and 2≦w1/w2≦20,

said composite oxide comprises primary particles, said primary particles forming secondary particles,

said primary particles have a mean particle size of 0.1 μm or more and 3 μm or less, and

said secondary particles have a mean particle size of 8 μm or more and 20 μm or less.

6. The non-aqueous electrolyte secondary battery in accordance with claim 5 , wherein the BET specific surface area of said composite oxide as measured by nitrogen gas adsorption is 0.2 m 2 /g or more and 1.5 m 2 /g or less.

7. The non-aqueous electrolyte secondary battery in accordance with claim 5 , wherein said composite oxide has a tap density of 2.2 g/cm 3 or more and 2.8 g/cm 3 or less.

8. The non-aqueous electrolyte secondary battery in accordance with claim 5 , wherein said composite oxide is crystalline such that the Li occupancy in a Li site as determined by Rietveld analysis is 97% or more.

9. A method for producing a positive electrode active material that comprises a lithium-containing composite oxide represented by the formula 1: Li x Ni 1-y-z-v-w Co y Al z M 1 v M 2 w O 2 , said method comprising the steps of:

(a) preparing a hydroxide represented by the formula 2: Ni 1-y-v-w Co y M 1 v M 2 w (OH) 2 ;

(b) adding an Al-containing compound to said hydroxide to obtain a first composition;

(c) baking said first composition in an oxidizing atmosphere to obtain a first oxide;

(d) adding a Li-containing compound to said first oxide to obtain a second composition; and

(e) baking said second composition in an oxidizing atmosphere to obtain the lithium-containing composite oxide represented by the formula 1 as a second oxide,

wherein the element M 1 in said formulae 1 and 2 is at least one selected from the group consisting of Mn, Ti, Y, Nb, Mo, and W,

the element M 2 in said formulae 1 and 2 includes at least two selected from the group consisting of Mg, Ca, Sr, and Ba, the element M 2 including at least Mg and Ca,

said formulae 1 and 2 satisfy 0.05≦y≦0.35, 0.0001≦v≦0.05, and 0.0001≦w≦0.05, and

said formula 1 satisfies 0.97≦x≦1.1 and 0.005≦z≦0.1.

10. The method for producing a positive electrode active material for a non-aqueous electrolyte secondary battery in accordance with claim 9 , wherein said step (b) comprises a step of adding NaAlO 2 to said hydroxide that is stirred in water and then adjusting the pH of the water to 10 to 8 by using an acid.

11. The method for producing a positive electrode active material in accordance with claim 9 , wherein in said step (c), said first composition is baked at 500° C. or more and 1100° C. or less in an oxidizing atmosphere.

12. The method for producing a positive electrode active material in accordance with claim 9 , wherein in said step (e), said second composition is baked at 600° C. or more and 850° C. or less in an oxidizing atmosphere.

Assignments (2)
CHANGE OF NAME Recorded Nov 18, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021851/0265 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 2, 2008
From: TAKEUCHI, TAKASHI; TANIGUCHI, AKIHIRO; TSUTSUMI, SHUJI; NAKURA, KENSUKE; MATSUNO, HIROSHI; SASAOKA, HIDEO; MATSUMOTO, SATOSHI
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.; SUMITOMO METAL MINING CO., LTD.
Reel/Frame 021471/0011 →
Priority Claims (1)
JP 2005-133135 · Apr 28, 2005 · national
Continuity (1)
Related Publication 20090035659A1 · Feb 5, 2009