Method for blister packing

1. Method for custom blister packing products in customized blister packs comprising a plurality of blisters arranged in accordance with customer requests, said method comprising:

forming a blister web or a blister sheet comprising a plurality of rows of blisters, each row made up of more than one blister, said blister web or blister sheet having more blisters than desired by customers in a finished blister pack such that said blister web or blister sheet is configured for storage in a configuration not conforming to the final size of a blister pack for distribution to a consumer before receiving a customer request with regard to a desired number of rows of blisters and number of blisters per row to be contained in a customized blister pack to be formed from said blister web or blister sheet for distribution to a consumer;

filling each of said blisters with at least one of said products and sealing said products in said blisters;

after filling and sealing said blisters, intermediate storing of said blister web or blister sheet;

waiting to receive a customer request with regard to number of rows of blisters and blisters per row to be contained in a customized blister pack to be formed from said blister web or blister sheet that is in intermediate storage; and

upon receipt of said customer request, removing said blister web or blister sheet from intermediate storage;

custom cutting said blister web or blister sheet that has been removed from intermediate storage to contain the number of rows of blisters and number of blisters per row according to said customer request to form from said blister web or blister sheet more than one customized blister pack having a predetermined number of blisters in each customized blister pack according to said customer request, said predetermined number being smaller than the number of blisters in said blister web or blister sheet while in storage;

intermediate storing of any portion of said blister web or blister sheet remaining after cutting a customized blister pack therefrom for later custom forming of at least one additional customized blister pack therefrom;

wherein:

said customized blister pack has at least one blister containing at least one product for distribution to a consumer, and has fewer blisters than in the blister web or blister sheet that has been removed from intermediate storage and from which said customized blister pack has been cut; and

said intermediate storing of said blister web or blister sheet is chronologically separate from and occurs before said custom cutting of said blister web or blister sheet into customized blister packs such that said custom cutting of customized blister packs is not performed sequentially after said packaging of said products in blisters.

2. Method according to claim 1 , wherein said blister web or blister sheet has a width and length comprising more than one blister, said method further comprising cutting more than one customized blister pack from said blister web or blister sheet that has been removed from intermediate storage in the width and length direction of said blister web or blister sheet that has been removed from intermediate storage.

3. Method according to claim 1 , wherein said blister sheet is formed from a continuous blister web.

4. Method according to claim 1 , further including printing said blister web or blister sheet with client specific information after removal of said blister web or blister sheet from intermediate storage, after receipt of a customer request with regard number of blisters to be contained in said customized blister pack, and before or after forming said several customized blister packs from said blister web or blister sheet that has been removed from intermediate storage.

5. Method according to claim 1 , wherein each customized blister pack is formed based on client specific requirements in view of arrays of blisters and the number of blisters in each row of blisters in the customized blister pack.

6. Method according to claim 1 , further comprising arranging said customized blister packs in packets, wherein each packet contains at least one customized blister pack.

7. Method according to claim 1 , further comprising packing at least one customized blister pack in a container or dispenser for distribution to a consumer.

8. Method according to claim 7 , further comprising putting a packaging slip in each container or dispenser, wherein said custom cutting of said blister web or blister sheet that has been removed from storage is performed in direct connection with arranging said customized blister packs in packets together with a packaging slip.

9. Method according to claim 1 , wherein said blister web is intermediately stored in a fan folded or coiled condition.

10. Method according to claim 1 , wherein said blister sheet is intermediately stored in stacked, standing, or hanging position.

11. Method according to claim 6 , wherein:

said packaging of products in said blister web or blister sheet is made in direct connection with production of said products; and

said custom cutting of said blister web or blister sheet that has been removed from storage is performed in direct connection with arranging said customized blister packs in packets and at a different time from when said production of products and packaging of products is performed.

12. Method according to claim 1 , wherein packaging products in said blister web or blister sheet includes supplying protective gas to each blister for the provision of a preventive atmosphere therein.

13. Method according to claim 1 , wherein packaging products in said blister web or blister sheet includes supplying protective liquid or a semi-solid to each blister for the provision of a preventive environment therein.

14. Method according to claim 1 , wherein said blister web ( 1 ) or blister sheet ( 2 ) comprises an insert ( 16 ) having preformed cavities ( 5 ) forming part of said blister web ( 1 ) or blister sheet ( 2 ).

15. Method according to any of the preceding claims, wherein said at least one product is a pharmaceutical product.

16. Method according to claim 15 , wherein said at least one product is a nicotine-containing product.

17. Method according to claim 16 , wherein said at least one product is a chewing gum, a lozenge or a tablet.

18. Method according to claim 16 or 17 , wherein said blister comprises a material acting as a barrier for nicotine and oxygen, preferably a copolymer of acrylonitrile and methyl acrylate.

19. Method according to claim 1 , wherein said custom cutting of said blister web or blister sheet is performed in direct connection with packing at least one blister pack in a packet for distribution to a consumer, said blister packs only being formed upon receipt of a customer request with regard to number of blisters to be contained in a customized blister packet.

20. Method according to claim 1 , further including printing client specific information on said blister web or blister sheet after removal of said blister web or blister sheet from intermediate storage and before custom cutting said blister web or blister sheet into customized blister packs.