Resin-coated pearlescent or metallic pigment for special effect images
A pigment particle coated with at least one of a resin and a charge control surface additive, wherein the pigment particle is a pearlescent or metallic pigment. The pigment adds pearlescent effects and is of a size and charge as to be used as a toner material in electrostatographic or xerographic image formation.
1. A developer comprising:
a pigment particle coated with at least one of a resin and a charge control surface additive, wherein the pigment particle is a pearlescent pigment having an average size of from about 5 to 6 microns and comprises zinc stearate as an external additive, the zinc stearate having an average primary particle size in the range of about 500 nm to about 700 nm; and
a carrier, including:
a carrier core selected from the group consisting of granular zircon, granular silicon, glass, steel, nickel, ferrites, magnetites, iron ferrites, and silicon dioxide; and
a coating selected from the group consisting of polyvinylidene fluoride resin, terpolymers of styrene, methyl methacrylate, and a silane,
wherein the carrier core is coated with the coating and the coating covers 75% -98% of the carrier core.
2. The developer of claim 1 , wherein the pigment particle is coated with resin, and the resin includes at least one of crosslinked resin, melamine resin, and thermoplastic resin.
3. The developer of claim 1 , wherein the pigment particle is coated with a polyester resin.
4. The developer of claim 3 , wherein the polyester resin is a linear amorphous polyester resin or a branched amorphous polyester resin.
5. The developer of claim 3 , wherein the polyester resin is selected from the group consisting of poly(1,2-propylene-diethylene)terephthlate, polyethylene-terephthalate, polypropylene-terephthalate, polybutylene-terephthalate, polypentylene-terephthalate, polyhexalene-terephthalate, polyheptadene-terephthalate, polyoctalene-terephthalate, polyethylene-sebacate, polypropylene-sebacate, polybutylene - sebacate, polyethylene-adipate, polypropylene-adipate, polybutylene-adipate, polypentylene- adipate, polyhexalene-adipate polyheptadene-adipate, polyoctalene-adipate, polyethylene- glutarate, polypropylene-glutarate, polybutylene-glutarate, polypentylene-glutarate, polyhexalene-glutarate, polyheptadene-glutarate, polyoctalene-glutarate, polyethylene- pimelate, polypropylene-pimelate, polybutylene-pimelate, polypentylene-pimelate, polyhexalene-pimelate, polyheptadene-pimelate, poly(propoxylated bisphenol co-fumarate), poly(ethoxylated bisphenol co-fumarate), poly(butyloxylated bisphenol co-fumarate), poly(1,2-propylene fumarate), poly(propoxylated bisphenol co-maleate), poly(ethoxylated bisphenol co-maleate), poly(butyloxylated bisphenol co-maleate), poly(1,2-propylene maleate), poly(propoxylated bisphenol co-itaconate), poly(ethoxylated bisphenol co-itaconate), poly(butyloxylated bisphenol co-itaconate), andpoly(1,2-propylene itaconate).
6. The developer of claim 1 , wherein the charge control surface additive includes at least one of aluminum complexes, ortho-halo phenyl carboxylic acids, complexes of salicylic acids, metal azo dyestuff structures, and complexes of a hard acid and a hard base, including aluminum sulfate, zinc acetate, aluminum acetate, aluminum carbonate, aluminum phosphate, zinc sulfate, zinc carbonate, zinc nitrate, titanium sulfate, titanium acetate, chromium (III) acetate, chromium (III) sulfate, chromium (III) carbonate, magnesium carbonate, magnesium phosphate, magnesium sulfate, magnesium nitrate, cerium carbonate, cerium phosphate, cerium sulfate, cerium nitrate, cobalt carbonate, cobalt phosphate, cobalt sulfate, cobalt nitrate, tin carbonate, tin phosphate, tin sulfate, tin nitrate, ammonium phosphate, ammonium carbonate, ammonium sulfate, and clay particles.
7. The developer of claim 1 , wherein the pigment particle has a charge of about 10 to about 80 microcoulombs/gram.
8. The developer of claim 1 , wherein the pigment particle is coated with resin, and the amount of resin added to the pigment particle is from about 0.5 wt % to about 30 wt % of the weight of pigment particle.
9. The developer of claim 1 , wherein the pigment particle is mixed with clear toner particles, and wherein the amount of clear toner particles mixed with the pigment particles is from about 20 to about 80 weight percent of the mixture.
10. An image forming device, comprising at least two stations, each station including at least a housing for containing a developer for developing a latent electrostatic image on a photoreceptor,
wherein the housing of one of the at least two stations contains a developer comprising:
a pigment particle coated with at least one of a resin and a charge control surface additive, wherein the pigment particle is a pearlescent pigment having an average size of from about 5 to 6 microns and comprises zinc stearate as an external additive, the zinc stearate having an average primary particle size in the range of about 500 nm to about 700 nm; and
a carrier, including:
a carrier core selected from the group consisting of granular zircon, granular silicon, glass, steel, nickel, ferrites, magnetites, iron ferrites, and silicon dioxide, and
a coating selected from the group consisting of polyvinylidene fluoride resin, terpolymers of styrene, methyl methacrylate, and a silane,
wherein the carrier core is coated with the coating and the coating covers 75% -98% of the carrier core; and
wherein the housing of at least a second station contains the developer comprised of color toner.
11. The image forming device of claim 10 , comprising five stations,
wherein the housing of one of the five stations contains a developer comprised of pearlescent pigments coated with at least one of a resin and a charge control surface additive, and
wherein the housing of a remaining four stations each separately contain a developer comprised of one of cyan, magenta, yellow and black color toner.
12. The image forming device of claim 11 , further comprising a sixth station in which the housing contains a developer comprised of a substantially colorless toner.
13. The image forming device of claim 10 , further comprising a station for applying a UV curable overcoat to the image.
14. The image forming device of claim 10 , wherein each station is associated with a single photoreceptor, and the image from each station is formed on the photoreceptor in succession.
15. The image forming device of claim 10 , wherein each station includes a photoreceptor, and the image formed at each station on the photoreceptor therein is transferred to an intermediate member with which each station is commonly associated.
16. The image forming device of claim 10 , further comprising:
an oil-less fuser member.
17. The developer of claim 1 , wherein the pearlescent pigment is a mica based pigment with a metal oxide particle coating.