IP Library Granted Patent US 8,048,655
Granted Patent B2
US 8,048,655 · App. 12/548,312 · Granted Nov 1, 2011

Recovery of organic acids

Assignee: ZeaChem, Inc.
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Quick Facts
Patent No.
US 8,048,655
App. No.
12/548,312
Granted
Nov 1, 2011
Kind
B2
Abstract

A method is disclosed for the recovery of an organic acid from a dilute salt solution in which the cation of the salt forms an insoluble carbonate salt. A tertiary amine and CO 2 are introduced to the solution to form the insoluble carbonate salt and a complex between the acid and an amine. A water immiscible solvent, such as an alcohol, is added to extract the acid/amine complex from the dilute salt solution to a reaction phase. The reaction phase is continuously dried and a product between the acid and the solvent, such as an ester, is formed.

Claims (35)

1. A method for producing a product from biomass, the method comprising:

a. fermenting biomass to produce a solution comprising at least one salt of a carboxylic acid, the cation of which forms an insoluble carbonate salt;

b. introducing into the solution a tertiary amine selected from the group consisting of tributylamine and dicyclohexyl methylamine, and a weak acidulant to form an acid/amine complex and the insoluble carbonate salt;

c. contacting the acid/amine complex with a water immiscible solvent capable of forming an ester with the acid, to form a reaction phase; and

d. forming a product of the acid and the water immiscible solvent.

2. The method of claim 1 , wherein the carboxylic acid is selected from the group consisting of acetic acid, lactic acid, propionic acid, butyric acid, succinic acid, citric acid, 3-hydroxypropionic acid, glycolic acid, and formic acid.

3. The method of claim 1 , wherein the insoluble carbonate salt is calcium carbonate.

4. The method of claim 1 , wherein the weak acidulant is CO 2 .

5. The method of claim 1 , wherein the water immiscible solvent is an alcohol.

6. The method of claim 1 , wherein the water immiscible solvent is an alcohol selected from the group consisting of n-octanol, n-hexanol, n-pentanol, and n-butanol.

7. The method of claim 1 , wherein the step of forming a product comprises continuously drying the reaction phase.

8. The method of claim 1 , wherein the product is an ester.

9. A method for producing an ester from a complex of an organic acid and a tertiary amine selected from the group consisting of tributylamine and dicyclohexyl methylamine, the method comprising:

a. contacting the acid/amine complex with a water immiscible solvent capable of forming an ester with the acid, so that the acid/amine complex is extracted into the water immiscible solvent forming a reaction phase; and

b. forming an ester between the acid and the water immiscible solvent.

10. The method of claim 9 , wherein the water immiscible solvent is an alcohol.

11. The method of claim 9 , wherein the water immiscible solvent is an alcohol selected from the group consisting of n-octanol, n-hexanol, n-pentanol, and n-butanol.

12. The method of claim 9 , wherein the step of forming a product comprises continuously drying the reaction phase.

13. A method for producing an ester from a solution comprising an aqueous phase and a reaction phase, wherein the reaction phase comprises a water immiscible solvent and a complex of an organic acid and a tertiary amine selected from the group consisting of tributylamine and dicyclohexyl methylamine, the method comprising:

a. separating the reaction phase from the aqueous phase; and

b. forming an ester of the acid and the water immiscible solvent.

14. The method of claim 13 , wherein the water immiscible solvent is an alcohol.

15. The method of claim 13 , wherein the water immiscible solvent is an alcohol selected from the group consisting of n-octanol, n-hexanol, n-pentanol, and n-butanol.

16. The method of claim 13 , wherein the acid/amine complex comprises acetate.

17. The method of claim 13 , wherein the acid/amine complex is tributylammonium acetate.

18. The method of claim 13 , wherein the step of forming a product comprises continuously drying the reaction phase.

19. A method for producing an ester, the method comprising:

a. obtaining a solution comprising a water immiscible solvent and a complex between an organic acid and a tertiary amine selected from the group consisting of tributylamine and dicyclohexyl methyl amine;

b. forming an ester of the acid and the solvent by continuously drying the solution; and

c. recovering the ester.

20. The method of claim 19 , wherein the water immiscible solvent is an alcohol.

21. The method of claim 19 , wherein the water immiscible solvent is an alcohol selected from the group consisting of n-octanol, n-hexanol, n-pentanol, and n-butanol.

22. The method of claim 19 , wherein the product is tributylammonium acetate.

23. The method of claim 19 , further comprising:

d. decomposing the ester to form an organic acid and a tertiary amine.

Assignments (2)
SECURITY AGREEMENT Recorded Mar 28, 2012
From: ZEACHEM, INC.
To: VENTURE LENDING & LEASING VI, INC.
Reel/Frame 027950/0903 →
SECURITY AGREEMENT Recorded Oct 28, 2010
From: ZEACHEM, INC.; ZEACHEM INTELLECTUAL PROPERTIES LLC
To: VENTURE LENDING & LEASING V, INC.; VENTURE LENDING & LEASING VI, INC.
Reel/Frame 025204/0864 →
Continuity (5)
Continuation 11046206 · Jan 28, 2005
Provisional Application 60570134 · May 10, 2004
Provisional Application 60550659 · Mar 5, 2004
Provisional Application 60540606 · Jan 29, 2004
Related Publication 20100187472A1 · Jul 29, 2010