Implant having a surface-proximal magnesium-containing diffusion layer and associated production method
An implant comprising an implant material forming a base made of one or more metallic elements; a diffusion layer covering the base made of at least one of the metallic elements of the implant material and at least magnesium; and, optionally, a metal layer covering the diffusion layer made of magnesium or a biocorrodible magnesium alloy.
1. An implant, comprising:
(i) an implant material forming a base made of one or more metallic elements;
(ii) a diffusion layer formed by a combination comprising at least one of the metallic elements of the implant material and magnesium, whereby the diffusion layer has a gradient whereby the concentration of magnesium in the diffusion layer decreases from the exterior of the diffusion layer toward the interior of the base; and
(iii) a metallic layer covering the diffusion layer, the metallic layer comprising either magnesium or a biocorrodible magnesium alloy.
2. The implant of claim 1 , wherein the diffusion layer contains pores.
3. The implant of claim 2 , wherein the pores have an average pore size of 10 nm to 10 μm.
4. The implant of claim 3 , wherein the pores have an average pore size of 10 nm to 1 μm.
5. The implant of claim 3 , wherein the pores have an average pore size of 1 μm to 10 μm.
6. The implant of claim 1 , wherein the diffusion layer has a layer thickness in the range from 20 nm to 20 μm.
7. The implant of claim 1 , wherein the diffusion layer has a layer thickness in the range from 2 μm to 20 μm.
8. The implant of claim 1 , wherein the metal layer has a layer thickness in the range from 10 nm to 1 mm.
9. The implant of claim 8 , wherein the metal layer has a layer thickness in the range from 10 nm to 300 μm.
10. The implant of claim 1 , wherein the diffusion layer or the metallic layer contain zinc.
11. The implant of claim 1 , wherein implant material comprises titanium and the metallic material comprises magnesium, and wherein the diffusion layer comprises a single phase system comprising titanium and magnesium existing up to a boundary of approximately 3 atomic-% magnesium and having a gradual increase of magnesium content extending away from the base, and an area of a dual-phase system whereby titanium and magnesium exist adjacent to one another with the proportion of magnesium increasing away from the base.