Armored glass composition with perimeter reinforcement
The invention relates to a special array of materials located on the periphery of a glass armored composition (BRG), with the purpose of having a controlled deformation zone being able to absorb residual energy of impacts made on the edge of the armored piece, therefore providing an effective retention of the projectile and of the glass fragments generated by the impact. The invention provides superior ballistic protection for BRGs destined for automobile applications, for fixed and mobile pieces.
1. An armored glass composition comprising:
a first layered set comprised of glass and adhesive layers, said first set having an exterior side facing away from a protected space;
a second layered set comprised of energy absorbing and adhesive layers, said second set having an interior side facing towards the protected space and an exterior side adhered to at least part of the interior side of the first layered set;
a perimeter reinforcement having an exterior side adhered to a portion of the interior side adjacent to the perimeter of the first set and an edge adhered to at least a part of the edges of one or more of the glass layers of the first set;
characterized in that the armored glass composition further comprises:
a third layered set of different materials comprised of energy absorbing and adhesive layers, said third set having an exterior side adhered to part of the interior side of the perimeter reinforcement, an interior side adhered to part of the exterior side of second set, and a first edge adhered at least a part of the edges of one or more of the layers of the first set; and
a sealant layer having an exterior edge adhered to part of the interior side of the perimeter reinforcement and a side adhered to at least a part of the edges of one or more of the layers of the third set and at least a part of the edge of the second set.
2. The armored glass composition of claim 1 , wherein the height of one or more layers of the third layered set, measured from the external face of the exterior horizontal layer to the internal edge of said arrangement's layer, ranges between 8 mm to 25 mm.
3. The armored glass composition of claim 1 , wherein one or more of the layers the third layered set penetrates the first set a certain distance such that one or more of the layers of the first set has a reduced perimeter compared to other layers in the first set.
4. The armored glass composition of claim 1 , wherein the edge of one or more of the layers of the third layered set is separated from the exterior horizontal layer by a spaced filled with adhesive.
5. The armored glass composition of claim 3 , wherein the penetration distance ranges from 3 mm to 25 mm.
6. The armored glass composition of claim 4 , wherein the distance of the adhesive filled space ranges from 2 mm to 10 mm.
7. The armored glass composition of claim 1 , wherein at least one of the layers in the third layered set consists of polycarbonate.
8. The armored glass composition of claim 1 , wherein at least one of the layers in the third layered set consists of high toughness unidirectional polyethylene.
9. The armored glass composition of claim 1 , wherein the adhesive used is polyurethane thermoplastic elastomer (TPU).
10. The armored glass composition of claim 1 , wherein one or more of the third layered set consists of a plurality of individual sheets.
11. The armored glass composition of claim 1 , wherein the third set comprises:
i) an arrangement of layers of material adhered together, wherein:
in an outside inside order, the first layer is a high toughness unidirectional polyethylene adhered on its external face to the perimeter reinforcement of the first set;
the second layer is a polycarbonate;
the third layer is a high toughness unidirectional polyethylene,
wherein:
the external edge of said layer is separated from the exterior horizontal layer by a TPU filled space; and,
the external faces of this layer and TPU fill are adhered to the external face of the internal layer of the second set; and,
ii) a TPU exterior horizontal layer adhered both to the external edge of the layers of said arrangement—with the exception of the edge of the layer separated by the TPU filled space, and the edge of the second set of the armored glass composition.
12. The armored glass composition of claim 11 , wherein the arrangement of layers of materials adhered together uses TPU as adhesive.
13. The armored glass composition of claim 11 , wherein the height of the layers of said arrangement, measured from the external face of the exterior horizontal layer to the internal edge of said arrangement's layer, ranges between 8 mm to 25 mm.
14. The armored glass composition of claim 11 , wherein the first layer has a thickness between 0.2 and 15 mm.
15. The armored glass composition of claim 11 , wherein the second layer has a thickness between 0.5 and 6 mm.
16. The armored glass composition of claim 11 , wherein the third layer has a thickness between 0.2 and 15 mm.
17. The armored glass composition of claim 11 , wherein the separation between the external edge of the third layer and the exterior horizontal layer is between 2 and 10 mm.
18. The armored glass composition of claim 11 , wherein the first and third layer are comprised of a plurality of individual sheets of high toughness unidirectional polyethylene.
19. The armored glass composition of claim 1 , wherein the third set comprises:
i) an arrangement of layers of material adhered together, wherein:
in an outside inside order, the first layer is a high toughness unidirectional polyethylene adhered on its external face to the perimeter reinforcement of the first set;
the second layer is a polycarbonate;
the third layer is a high toughness unidirectional polyethylene,
wherein:
the external edge of said layer is separated from the exterior horizontal layer by a TPU filled space;
the internal edge of said layer penetrates the first set a certain distance such that one or more of layers of the first set has a reduced perimeter compared to other layers in the first set; and
the external faces of this layer and TPU fill are adhered to the external face of the internal layer of the second set; and
ii) a TPU exterior horizontal layer adhered both to the external edge of the layers of said arrangement—with the exception of the edge of the layer separated by the TPU filled space, and the edge of the second set of the armored glass composition.
20. The armored glass composition of claim 19 , wherein the arrangement of layers of materials adhered together uses TPU as adhesive.
21. The armored glass composition of claim 19 , wherein the height of the first and second layers of said arrangement, measured from the external face of the exterior horizontal layer to the internal edge of said arrangement's layer, ranges between 8 mm to 25 mm.
22. The armored glass composition of claim 19 , wherein the height of the third layer of the third layered set, measured from the external face of the exterior horizontal layer to the internal edge of said layer of said arrangement, is between 10 mm and 50 mm.
23. The armored glass composition of claim 19 , wherein the penetration distance of the third set ranges between 2 and 25 mm.
24. The armored glass composition of claim 19 , wherein the first layer has a thickness between 0.2 and 15 mm.
25. The armored glass composition of claim 19 , wherein the second layer has a thickness between 0.5 and 6 mm.
26. The armored glass composition of claim 19 , wherein the third layer has a thickness between 0.2 and 15 mm.
27. The armored glass composition of claim 19 , wherein the separation between the top edge of the third layer and the exterior horizontal layer is between 2 and 10 mm.
28. The armored glass composition of claim 19 , wherein the first layer is comprised of a plurality of individual sheets of high toughness unidirectional polyethylene.