Device for destruction-free inspection of a conveyor belt
A device for non-destructive inspection of a conveyor belt made from an elastomeric material has a carrying side for the goods to be conveyed, a running side, and an embedded strength support, whereby the conveyor belt is set in motion. A radiation source emits rays in the direction of the belt surface, which rays are so energy-rich that they pass through the conveyor belt, whereby a process computer evaluates the result of the irradiation test.
1. An assembly comprising:
(a) a moving conveyor belt made of elastomeric material and having a belt surface, a carrying side for goods to be conveyed, a running side, and an embedded strength support;
(b) a device for non-destructive inspection of the conveyor belt, said device comprising a radiation source and a process computer; and
(c) a defect marking system corresponding with the radiation source;
said radiation source emitting rays toward the belt surface to perform an irradiation test having a result, said rays being sufficiently energetic to pass through the conveyor belt; and
the process computer evaluating the result of the irradiation test;
wherein the process computer is coupled with the following device parts:
the radiation source, by way of a radiation control device;
a line sensor with image processor;
the defect marking system, by way of a defect marking system control device;
a first scanning unit and a second scanning unit, and an encoder;
wherein
the entire conveyor belt is divided into finite segments, whereby each segment is provided with a distinct address, so that segment marking occurs, whereby detection of the address of the segment marking, in each instance, takes place without contact, using the first scanning unit; and that
the finite segments are delimited by a start marking, in each instance, whereby the detection of the start marking, in each instance, also takes place without contact, using the second scanning unit.
2. The assembly according to claim 1 , wherein the radiation source emits X-rays or gamma rays.
3. The assembly according to claim 1 , wherein the rays emitted by the radiation source strike an entire width of the conveyor belt.
4. The assembly according to claim 1 , wherein the rays emitted by the radiation source strike the carrying side in a material-free state.
5. The assembly according to claim 1 , wherein the radiation source is accommodated in an upper part of a transportable support stand.
6. The assembly according to claim 5 , wherein the support stand is a four-sided support frame, whereby the conveyor belt runs within a lower region of the support frame.
7. The assembly according to claim 5 , wherein the radiation source is coupled with the radiation control device.
8. The assembly according to claim 7 , wherein the radiation source corresponds with the line sensor with image processor that lies opposite, which is disposed below the running side.
9. The assembly according to claim 8 , wherein the line sensor with image processor is disposed on the support stand.
10. The assembly according to claim 1 , wherein the defect marking system is disposed laterally with regard to the conveyor belt in the region between the carrying side and the running side.
11. The assembly according to claim 1 , wherein the defect marking system is disposed on a support stand.
12. The assembly according to claim 1 , wherein the finite segments are divided at a distance of 10 to 500 m in length.
13. The assembly according to claim 1 , wherein the address of the segment marking as well as an address of the start marking are located within an edge region of the carrying side.
14. The assembly according to claim 1 , wherein the address of the segment marking and an address of the start marking are a part of separate marking systems.
15. The assembly according to claim 14 , wherein the address of the segment marking is in the vicinity of the start marking.
16. The assembly according to claim 1 , wherein the address of the segment marking and an address of the start marking form part of a uniform marking system.
17. The assembly according to claim 1 , wherein the address of the segment marking is a transponder, whereby the first scanning unit comprises an antenna and a transponder reader.
18. The assembly according to claim 1 , wherein at least one of the address of the segment marking and an address of the start marking is formed by at least one notch, color strip, reflection zone, metal particle, or permanent magnet.
19. The assembly according to claim 18 , wherein the first and second scanning unit are a common detection system.
20. The assembly according to claim 1 , wherein at least one of the address of the segment marking and an address of start marking is a code.
21. The assembly according to claim 20 , wherein the code is a bar code.
22. The assembly according to claim 20 , wherein the code comprises a serial arrangement of small permanent magnets.
23. The assembly according to claim 1 , wherein the encoder is driven by the conveyor belt itself.
24. The assembly according to claim 1 , wherein the encoder is connected with a movable part of the conveyor belt.
25. The assembly according to claim 24 , wherein the encoder is driven by way of an axle of a non-driven drum.
26. The assembly according to claim 1 , wherein the process computer is coupled with a monitor.