Docking system with joint supports
A set of components that can be used to construct a structurally sound dock are disclosed. The components can be extruded and the components are shaped such that interconnected components provide support for the other components thereby alleviating weak points due to welded only joints. A fascia channel provides additional strength by including structures that improve the vertical and horizontal strength of the fascia channel. HDPE plastic inserts and sheaves provide sound dampening for metal to metal contact points. Other components include a corner connector, a post system and a hinge system.
1. A dock construction system comprising the components of:
extruded fascia channels including a main vertical wall, a lower horizontal structure, and an upper horizontal structure cooperatively defining a channel having a particular cross-sectional shape; and
extruded corner connectors including a first side and a second side joined at a desired angle, a post receptacle integral to the first side and the second side, the first side and the second side include a support insert having cross-sectional shape corresponding to the particular cross-sectional shape;
extruded post holder configured to receive the ends of two fascia channels, wherein the extruded post holder functions to join two fascia channels and, further comprising a post receptacle integral to the post holder configured to receive an end of an extruded post; and
extruded post system including an octagonal post and a plurality of inserts.
2. The dock construction system of claim 1 , wherein when the insert of the corner connector is inserted into the channel of the fascia channel, the fascia channel provides structural support for the corner connector.
3. The dock construction system of claim 2 , wherein the lower horizontal structure and the upper horizontal structure includes at least one vertical component and one horizontal component each.
4. The dock construction system of claim 3 , further comprising gussets to provide additional strength.