Ceramic discharge lamp including first and second layer of brazing material and method of manufacturing ceramic discharge lamp
A ceramic discharge lamp in which an electric discharge gas is enclosed in an arc tube which is made up of a ceramic member and a metal member. The ceramic discharge lamp includes a first brazing material, which is formed so as to be fixed on a surface of the ceramic member without being covered with the metal member; a titanium layer, which is formed between the first brazing material and the ceramic member; and a second brazing material, which is continuously formed from the first brazing member, that covers part of the metal member so that the ceramic member and the metal member are airtightly joined to each other.
1. A ceramic discharge lamp in which an electric discharge gas is enclosed in an arc tube made up of a ceramic member and a metal member, comprising:
a first brazing material formed to be fixed on a surface of the ceramic member without being covered with the metal member;
a titanium layer formed between the first brazing material and the ceramic member; and
a second brazing material, which is continuously formed from the first brazing member, that covers part of the metal member so that the ceramic member and the metal member are airtightly joined to each other.
2. The ceramic discharge lamp according to claim 1 , wherein the metal member consists of nickel or nickel alloy, and the first brazing material on the ceramic member and the titanium layer may be formed so as to be fixed up to a portion at a predetermined distance from the metal member.
3. The ceramic discharge lamp according to claim 2 , wherein the brazing material may be silver solder.
4. The ceramic discharge lamp according to claim 1 , wherein the brazing material may be silver solder.
5. A method of manufacturing a ceramic discharge lamp having an arc tube made up of a ceramic member and a metal member according to claim 1 , the method comprising the following steps of:
arranging a first brazing material containing titanium of 0.5-10 Wt %, on a surface of the ceramic member; and
arranging a second brazing material on a surface of the metal member, wherein the metal member is located at an end portion of the ceramic member so that part of the first brazing material is exposed, and
heating the ceramic member and the metal member to a brazing temperature so that the first brazing material and the second brazing material are melted for fixation in a state where the first brazing material and the second brazing material are continuously formed; and
airtightly enclosing electric discharge gas in the arc tube.
6. The method according to claim 5 , wherein the first brazing material formed on the ceramic member may be active silver solder.