IP Library Granted Patent US 8,221,602
Granted Patent B2
US 8,221,602 · App. 11/954,270 · Granted Jul 17, 2012

Non-contact process kit

Assignee: Applied Materials, Inc.
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Quick Facts
Patent No.
US 8,221,602
App. No.
11/954,270
Granted
Jul 17, 2012
Kind
B2
Abstract

A process kit for use in a physical vapor deposition (PVD) chamber, along with a PVD chamber having a non-contact process kit are provided. In one embodiment, a process kit includes a generally cylindrical shield that has a substantially flat cylindrical body, at least one elongated cylindrical ring extending downward from the body, and a mounting portion extending upwards from an upper surface of the body. In another embodiment, a process kit includes a generally cylindrical deposition ring. The deposition ring includes a substantially flat cylindrical body, at least one downwardly extending u-channel coupled to an outer portion of the body, an inner wall extending upward from an upper surface of an inner region of the body, and a substrate support ledge extending radially inward from the inner wall.

Claims (61)

1. A process kit, comprising:

a generally cylindrical shield comprising:

a substantially flat cylindrical body having an upper surface tapering down to an inner end, wherein the body further comprises:

a sloped surface extending downward from the upper surface; and

a second lip extending downward from the sloped surface;

at least one elongated cylindrical ring extending downward from the body; and

a mounting portion extending upwards from the upper surface of the body from an outer wall of the body, the mounting portion having a mounting flange extending radially outward beyond the outer wall of the body, the mounting flange and the outer wall of the body defining a first lip; an inner wall extending from the upper surface of the body, and an inner taper that flares radially outward and upwards from the inner wall.

2. The process kit of claim 1 , wherein the body is fabricated from at least one of stainless steel or titanium.

3. The process kit of claim 1 , wherein the body is fabricated from or coated with a conductive material.

4. The process kit of claim 1 , wherein at least a portion of the body has a surface treatment.

5. The process kit of claim 1 , wherein at least a portion of the body has a bead blasted surface.

6. The process kit of claim 1 , wherein the at least one elongated cylindrical ring has a perpendicular orientation relative to a centerline of the body.

7. The process kit of claim 1 , wherein the at least one elongated cylindrical ring has an orientation of about 5 to about 35 degrees relative to a centerline of the body.

8. The process kit of claim 1 , wherein the at least one elongated cylindrical ring further comprises:

an inner ring; and

an outer ring spaced in a substantially parallel relation to the inner ring.

9. The process kit of claim 1 , wherein the inner end of the body truncates a sloped surface, and wherein the inner end is substantially parallel to a centerline of the body.

10. The process kit of claim 1 further comprising:

a generally cylindrical deposition ring comprising:

a substantially flat cylindrical body having an upper surface and a lower surface, the lower surface configured to be supported on a ledge of a substrate support pedestal;

at least one downwardly extending u-channel coupled to an outer portion of the body;

an inner wall extending upward from the upper surface of an inner region of the body and having a substrate support surface; and

a substrate support ledge extending radially inward from the inner wall.

11. The process kit of claim 10 , wherein the deposition ring further comprises:

a ledge extending radially inward from the inner wall; and

a plurality of buttons disposed on an upper surface of the ledge and defining the substrate support surface.

12. The process kit of claim 11 , wherein the plurality of buttons further comprises:

three buttons equally spaced apart in a polar array.

13. The process kit of claim 10 , wherein the u-channel is configured to interleave with the at least one ring of the shield.

14. The process kit of claim 10 , wherein the u-channel further comprises:

a first leg coupled to the body of the deposition ring;

a second leg spaced outward from the first leg; and

a bottom joining the legs.

15. The process kit of claim 14 , wherein the legs are substantially parallel to a centerline of the deposition ring.

16. The process kit of claim 14 , wherein the legs have an orientation of about 5 to about 35 degrees relative to a centerline of the deposition ring.

17. The process kit of claim 10 , wherein the body of the deposition ring further comprises:

a trap wall extending upwards from the upper surface of the deposition ring; and

a lip extending inward and downward from the trap wall to overhang an inner portion of the upper surface of the deposition ring.

18. The process kit of claim 17 , wherein an upper surface of the trap wall further comprises:

an inner sloped wall meeting an outer sloped wall at an apex.

19. A process kit comprising:

a generally cylindrical deposition ring comprising:

a substantially flat cylindrical body having an upper surface and a lower surface, the lower surface configured to be supported on a ledge of a substrate support pedestal;

at least one downwardly extending u-channel coupled to an outer portion of the body;

an inner wall extending upward from the upper surface of an inner region of the body and having a substrate support surface;

a ledge extending radially inward from the inner wall; and

a plurality of buttons disposed on an upper surface of the ledge and defining the substrate support surface.

20. The process kit of claim 19 , wherein the plurality of buttons further comprises:

three buttons equally spaced apart in a polar array.

21. The process kit of claim 19 , wherein the u-channel is facing upwards.

22. The process kit of claim 19 , wherein the u-channel further comprises:

a first leg coupled to the body of the deposition ring;

a second leg spaced outward from the first leg; and

a bottom joining the legs.

23. The process kit of claim 22 , wherein the legs are substantially parallel to a centerline of the deposition ring.

24. The process kit of claim 22 , wherein the body is fabricated from at least one of stainless steel or titanium.

25. The process kit of claim 19 , wherein the body of the deposition ring further comprises:

a trap wall extending upwards from the upper surface of the deposition ring; and

a lip extending inward and downward from the trap wall to overhang an inner portion of the upper surface of the deposition ring.

26. The process kit of claim 25 , wherein an upper surface of the trap wall further comprises:

an inner sloped wall meeting an outer sloped wall at an apex.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2008
From: BROWN, KARL; BAJAJ, PUNEET
To: APPLIED MATERIALS, INC.
Reel/Frame 020455/0300 →
Continuity (3)
Provisional Application 60870752 · Dec 19, 2006
Provisional Application 60916784 · May 8, 2007
Related Publication 20080141942A1 · Jun 19, 2008