IP Library Granted Patent US 8,228,042
Granted Patent B2
US 8,228,042 · App. 12/071,794 · Granted Jul 24, 2012

Battery pack charging method

Assignee: Sanyo Electric Co., Ltd.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,228,042
App. No.
12/071,794
Granted
Jul 24, 2012
Kind
B2
Abstract

The battery pack charging method charges a battery pack, which is a plurality of lithium ion rechargeable batteries connected in series, to full charge by constant current and constant voltage charging. Constant current charging is performed until total voltage reaches a prescribed total voltage. Subsequently, constant current charging is switched to constant voltage charging until full charge is reached. In addition, the voltage of each battery being charged is detected. When the voltage of any battery exceeds a first specified voltage, charging is switched to pulse charging.

Claims (50)

1. A battery pack charging method for charging a battery pack having a plurality of lithium ion rechargeable batteries connected in series to a full charge by using a constant current charging and a constant voltage charging, the method comprising:

performing the constant current charging until a total battery pack voltage reaches a prescribed total voltage;

switching from the constant current charging to the constant voltage charging after the total battery pack voltage reaches the prescribed total voltage, until a full charge is reached;

detecting a voltage of each of the plurality of lithium ion rechargeable batteries being charged; and

switching from the constant voltage charging or the constant current charging to a pulse charging after the voltage of any of the plurality of lithium ion rechargeable batteries exceeds a first specified voltage, such that prior to switching to the pulse charging, the constant current charging and the constant voltage charging are repeatedly performed until the voltage of any of the plurality of lithium ion rechargeable batteries has a voltage that exceeds the first specified voltage,

wherein during pulse charging, when the voltage of any of the plurality of lithium ion rechargeable batteries has exceeded the first specified voltage and a first specified time has elapsed, and when the voltage of any of the plurality of lithium ion rechargeable batteries has exceeded a second specified voltage, which is higher than the first specified voltage, and a second specified time has elapsed, charging is suspended, and

charging is re-started after an interval or a third specified time has elapsed and the voltage of all the batteries has dropped below the first specified voltage.

2. The battery pack charging method as recited in claim 1 ,

wherein during the pulse charging, when the voltage of any of the plurality of lithium ion rechargeable batteries exceeds the second specified voltage, which is higher than the first specified voltage, a duty cycle for the pulse charging is decreased.

3. The battery pack charging method as recited in claim 1 ,

wherein during the pulse charging, when the voltage of any of the plurality of lithium ion rechargeable batteries exceeds the second specified voltage, which is higher than the first specified voltage, a frequency of the pulse charging is increased.

4. The battery pack charging method as recited in claim 1

wherein during the pulse charging, when the voltage difference between any of the plurality of lithium ion rechargeable batteries exceeds a third specified voltage, a duty cycle for the pulse charging is decreased.

5. A battery pack charging method for charging a battery pack having a plurality of lithium ion rechargeable batteries connected in series to a full charge by using a constant current charging and a constant voltage charging, the method comprising:

performing the constant current charging until a total battery pack voltage reaches a prescribed total voltage;

switching from the constant current charging to the constant voltage charging after the total battery pack voltage reaches the prescribed total voltage, until a full charge is reached;

detecting a voltage of each of the plurality of lithium ion rechargeable batteries being charged; and

switching from the constant voltage charging or the constant current charging to a pulse charging after the voltage of any of the plurality of lithium ion rechargeable batteries exceeds a first specified voltage,

wherein during the pulse charging, when the voltage difference between any of the plurality of lithium ion rechargeable batteries exceeds a third specified voltage, a frequency of pulse charging is increased.

6. The battery pack charging method as recited in claim 1 , wherein the first specified voltage is 3.9V to 4.4V.

7. The battery pack charging method as recited in claim 6 , wherein the first specified voltage is 4.2V.

8. The battery pack charging method as recited in claim 2 , wherein the first specified time is 0 sec to 180 sec.

9. The battery pack charging method as recited in claim 2 , wherein the first specified time is 2 sec to 10 sec.

10. The battery pack charging method as recited in claim 2 , wherein the first specified time is 20 sec to 80 sec.

11. The battery pack charging method as recited in claim 2 , wherein the first specified voltage is 3.9V to 4.4V, and the first specified time is 0 sec to 80 sec.

12. The battery pack charging method as recited in claim 2 , wherein the second specified voltage is the first specified voltage plus 0.0V to plus 0.4V.

13. The battery pack charging method as recited in claim 2 , wherein the second specified voltage is 4.25V.

14. The battery pack charging method as recited in claim 2 , wherein the second specified time is 0 sec to 10 sec.

15. The battery pack charging method as recited in claim 2 , wherein the second specified voltage is the first specified voltage plus 0.0V to plus 0.4V, and the second specified time is 0 sec to 10 sec.

16. The battery pack charging method as recited in claim 2 , wherein the third specified time is 0 sec to 120 sec.

17. The battery pack charging method as recited in claim 16 , wherein the third specified time is 0.5 sec to 2 sec.

18. The battery pack charging method as recited in claim 12 , wherein the first specified voltage is 3.9V to 4.4V, and the second specified voltage is the first specified voltage plus 0.0V to plus 0.4V.

19. The battery pack charging method as recited in claim 5 , wherein the third specified voltage is 0.03V to 0.30V.

20. A battery pack charging method for charging a battery pack having a plurality of lithium ion rechargeable batteries connected in series to a full charge by using a constant current charging and a constant voltage charging, the method comprising:

performing the constant current charging until a total battery pack voltage reaches a prescribed total voltage;

switching from the constant current charging to the constant voltage charging after the total battery pack voltage reaches the prescribed total voltage, until a full charge is reached;

detecting a voltage of each of the plurality of lithium ion rechargeable batteries being charged;

switching from the constant voltage charging or the constant current charging to a first pulse charging when the voltage of any of the plurality of lithium ion rechargeable batteries exceeds a first specified voltage; and

during the first pulse charging, switching from the first pulse charging to a second pulse charging after the voltage of any of the plurality of lithium ion rechargeable batteries exceeds a second specified voltage,

wherein during pulse charging, when the voltage of any of the plurality of lithium ion rechargeable batteries has exceeded the first specified voltage and a first specified time has elapsed, and when the voltage of any of the plurality of lithium ion rechargeable batteries has exceeded a second specified voltage, which is higher than the first specified voltage, and a second specified time has elapsed, charging is suspended, and

charging is re-started after an interval or a third specified time has elapsed and the voltage of all the batteries has dropped below the first specified voltage.

21. A battery pack charging method for charging a battery pack having a plurality of lithium ion rechargeable batteries connected in series to a full charge by using a constant current charging and a constant voltage charging, the method comprising:

performing the constant current charging until a total battery pack voltage reaches a prescribed total voltage;

switching from the constant current charging to the constant voltage charging after the total battery pack voltage reaches the prescribed total voltage, until a full charge is reached;

detecting a voltage of each of the plurality of lithium ion rechargeable batteries being charged; and

switching from the constant voltage charging or the constant current charging to a pulse charging after the voltage of any of the plurality of lithium ion rechargeable batteries exceeds a first specified voltage, such that prior to switching to the pulse charging, the constant current charging and the constant voltage charging are repeatedly performed until the voltage of any of the plurality of lithium ion rechargeable batteries has a voltage that exceeds the first specified voltage,

wherein during pulse charging, when the voltage of any of the plurality of lithium ion rechargeable batteries has exceeded the first specified voltage and a first specified time has elapsed, or when the voltage of any of the plurality of lithium ion rechargeable batteries has exceeded a second specified voltage, which is higher than the first specified voltage, and a second specified time has elapsed, charging is suspended, and

charging is re-started after an interval or a third specified time has elapsed and the voltage

of all the batteries has dropped below the first specified voltage, and

wherein the first specified time is more than 0 sec to 180 sec.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2014
From: SANYO ELECTRIC CO., LTD.
To: GODO KAISHA IP BRIDGE 1
Reel/Frame 032077/0337 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2008
From: KURIHARA, TOSHITAKE; MORI, TATSUO; SUZUKI, KATSUHIRO
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 020782/0599 →
Priority Claims (1)
JP 2007-47387 · Feb 27, 2007 · national
Continuity (1)
Related Publication 20080203969A1 · Aug 28, 2008