IP Library Granted Patent US 8,236,417
Granted Patent B2
US 8,236,417 · App. 12/312,916 · Granted Aug 7, 2012

Pressure-sensitive adhesive for optical films

Assignee: Kuraray Co., Ltd.
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Quick Facts
Patent No.
US 8,236,417
App. No.
12/312,916
Granted
Aug 7, 2012
Kind
B2
Abstract

A pressure-sensitive adhesive contains an acrylic triblock copolymer (I) at not less than 60% by mass based on the total mass of all solids contained in the pressure-sensitive adhesive, the acrylic triblock copolymer being represented by the formula A1-B-A2 wherein: A1 and A2 are each independently an alkyl methacrylate polymer block having Tg of not less than 100° C. and B is an acryl acrylate polymer block having Tg of not more than −20° C.; the content of the polymer block B is 50 to 95% by mass; Mw is in the range of 50,000 to 300,000; and the molecular weight distribution is in the range of 1.0 to 1.5. Preferably, the acrylic triblock copolymer (I) is a combination of an acrylic triblock copolymer (Ia) having Mw of 50,000 to less than 100,000 and an acrylic triblock copolymer (Ib) having Mw of 100,000 to 300,000, in a mass ratio (Ia):(Ib) of 45:55 to 75:25.

Claims (32)

1. A pressure-sensitive adhesive for optical films that comprises an acrylic triblock copolymer (I) at not less than 60% by mass based on the total mass of all solids contained in the pressure-sensitive adhesive, the acrylic triblock copolymer meeting requirements (E1), (E2), (E3) and (E4):

(E1) the acrylic triblock copolymer is represented by Formula (1):

A1-B-A2  (1)

wherein A1 and A2 are each independently an alkyl methacrylate polymer block having a glass transition temperature of not less than 100° C. and B is an alkyl acrylate polymer block having a glass transition temperature of not more than −20° C.;

(E2) the content of the polymer block B is 50 to 95% by mass;

(E3) the weight average molecular weight (Mw) is in the range of 50,000 to 300,000; and

(E4) the molecular weight distribution (Mw/Mn) is in the range of 1.0 to 1.5

wherein the acrylic triblock copolymer (I) is a combination comprising an acrylic triblock copolymer (Ia) and an acrylic triblock copolymer (Ib) in a mass ratio (Ia):(Ib) of 45:55 to 75:25, the acrylic triblock copolymer (Ia) meeting requirements (E1), (E2), (E3′) and (E4), the acrylic triblock copolymer (Ib) meeting requirements (E1), (E2), (E3″) and (E4):

(E3′) the weight average molecular weight (Mw) is in the range of 50,000 to less than 100,000; and

(E3″) the weight average molecular weight (Mw) is in the range of 100,000 to 300,000.

2. The pressure-sensitive adhesive for optical films according to claim 1 , wherein the weight average molecular weight (Mw) of the acrylic triblock copolymer (Ib) is in the range of 100,000 to 200,000.

3. The pressure-sensitive adhesive for optical films according to claim 1 , wherein the content of the polymer block B in the acrylic triblock copolymer (Ia) is 50 to 70% by mass and the content of the polymer block B in the acrylic triblock copolymer (Ib) is 65 to 95% by mass.

4. The pressure-sensitive adhesive for optical films according to claim 1 , wherein the acrylic triblock copolymer (Ib) is a combination comprising an acrylic triblock copolymer (Ib-1) and an acrylic triblock copolymer (Ib-2) in a mass ratio (Ib-1):(Ib-2) of 10:90 to 90:10, the acrylic triblock copolymer (Ib-1) meeting requirements (E1), (E2) and (E4) and having a weight average molecular weight (Mw) of 100,000 to less than 120,000, the acrylic triblock copolymer (Ib-2) meeting requirements (E1), (E2) and (E4) and having a weight average molecular weight (Mw) of 120,000 to 200,000.

5. The pressure-sensitive adhesive for optical films according to claim 1 , wherein the alkyl methacrylate polymer blocks A1 and A2 forming the acrylic triblock copolymer (I) have a syndiotacticity of not less than 65%.

6. The pressure-sensitive adhesive for optical films according to claim 1 , wherein the pressure-sensitive adhesive further comprises an acrylic diblock copolymer (II) at 3 to 25% by mass based on the total mass of all solids contained in the pressure-sensitive adhesive, the acrylic diblock copolymer meeting requirements (F1), (F2), (F3) and (F4):

(F1) the acrylic diblock copolymer is represented by Formula (2):

C-D  (2)

wherein C is an alkyl methacrylate polymer block and D is an alkyl acrylate polymer block;

(F2) the content of the polymer block D is 50 to 95% by mass;

(F3) the weight average molecular weight (Mw) is in the range of 50,000 to 300,000; and

(F4) the molecular weight distribution (Mw/Mn) is in the range of 1.0 to 1.5.

7. The pressure-sensitive adhesive for optical films according to claim 1 , wherein when the dynamic viscoelasticity of the pressure-sensitive adhesive is measured at a frequency of 6.28 rad/s, the storage elastic modulus at 23° C. [G′ (23° C.)] is in the range of 1.0×10 5 to 8.0×10 5 Pa and the storage elastic modulus at 90° C. [G′ (90° C.)] is in the range of 7.0×10 4 to 6.0×10 5 Pa.

8. The pressure-sensitive adhesive for optical films according to claim 1 , wherein the pressure-sensitive adhesive is a pressure-sensitive adhesive solution in an organic solvent.

9. The pressure-sensitive adhesive for optical films according to claim 1 , wherein a solution of the pressure-sensitive adhesive in toluene with a solid concentration of 45% by mass has a solution viscosity of 1000 to 4000 mPa·s as measured with Brookfield viscometer at 25° C.

10. A pressure-sensitive adhesive optical film that comprises a pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive of claim 1 and is produced without crosslinking.

11. An image display device comprising the pressure-sensitive adhesive optical film of claim 10 .

12. An optical film-protection pressure-sensitive adhesive film that comprises a pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive of claim 1 and is produced without crosslinking.

13. An image display device comprising the optical film-protection pressure-sensitive adhesive film of claim 12 .

14. An image display device comprising the pressure-sensitive adhesive optical film of claim 10 and an optical film-protection pressure-sensitive adhesive film that comprises a pressure-sensitive adhesive layer formed from a pressure sensitive adhesive that comprises an acrylic triblock copolymer (I) at not less than 60% by mass based on the total mass of all solids contained in the pressure-sensitive adhesive.

15. The pressure-sensitive adhesive for optical films according to claim 1 , wherein said alkyl methacryalte polymer blocks A1 and A2 forming at least one of the acrylic triblock copolymer (Ia) and the acrylic triblock copolymer (Ib) has a syndiotacticity of not less than 65%.

16. The pressure-sensitive adhesive for optical films according to claim 4 , wherein said alkyl methacryalte polymer blocks A1 and A2 forming at least one of the acrylic triblock copolymer (Ib-1) and the acrylic triblock copolymer (Ib-2) has a syndiotacticity of not less than 65%.

17. The pressure-sensitive adhesive for optical films according to claim 1 , wherein polymers which are components in said pressure-sensitive adhesive do not undergo a chemical crosslinking reaction forming covalent bonds during production steps for said pressure-sensitive adhesive.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 12, 2009
From: MORISHITA, YOSHIHIRO; HAMADA, KENICHI; KUNIMUNE, TETSUYA; ISHIURA, KAZUSHIGE
To: KURARAY CO., LTD.
Reel/Frame 022816/0447 →
Priority Claims (1)
JP 2006-325706 · Dec 1, 2006 · national
Continuity (1)
Related Publication 20090305068A1 · Dec 10, 2009