Cotton towel with structural polyester reinforcement
A mostly cotton yarn terry cloth product is provided with borders having high content polyester yarns. The polyester borders are more rugged, and thus aid in preventing fraying and failure along the edges. In addition, reinforcing ribs, also formed from yarns have a high polyester content, may be provided that extend from a border on one side of the terry cloth product to a border on the other side. This feature anchors the borders in place, limiting failure at the juncture of the border and the adjacent cotton.
1. A terry cloth product, comprising:
a pile fabric comprising:
a width and a length;
first and second length edges;
a first set of yarns extending lengthwise and forming a first border along the first length edge, and a second border along the second length edge;
a second set of yarns extending lengthwise and between the first and second borders; and
a third set of yarns forming at least one reinforcing rib extending widthwise between and into the first and second borders;
wherein the first, second, and third sets of yarns comprise cotton, and wherein the first and third sets of yarns comprise a polyester fiber content higher than the second set of yarns.
2. The terry cloth product of claim 1 , wherein the width is less than or equal to the length.
3. The terry cloth product of claim 1 , wherein the polyester content of the second set of yarns is approximately 0%.
4. The terry cloth product of claim 1 , wherein the polyester content of the first and third set of yarns is approximately 50%.
5. The terry cloth product of claim 1 , wherein the first and second borders are approximately ¾ inch in width.
6. The terry cloth product of claim 1 , wherein the reinforcing rib is approximately ¾ inch in width.
7. The terry cloth product of claim 1 , further comprising a plurality of reinforcing ribs comprising the set of third yarns, each of the reinforcing ribs extending between the first and second borders and being spaced from the other ribs.
8. The terry cloth product of claim 7 , wherein each of the plurality of reinforcement ribs comprises weft yarns.
9. The terry cloth product of claim 7 , wherein the first and second borders each comprise a doubled over hem.
10. The terry cloth product of claim 9 , wherein the doubled over hems for the first and second borders comprise two needle stitching.
11. The terry cloth product of claim 9 , wherein each of the reinforcing ribs extends through the doubled over hems at the first and second borders.
12. The terry cloth product of claim 1 , wherein the first and second borders each comprise a doubled over hem.
13. The terry cloth product of claim 12 , wherein the doubled over hems for the first and second borders comprise two needle stitching.
14. The terry cloth product of claim 1 , wherein the reinforcement rib comprises weft yarns.
15. The terry cloth product of claim 14 , wherein the borders comprise warp yarns.
16. The terry cloth product of claim 1 , further comprising:
first and second width edges; and
a fourth set of yarns extending widthwise and forming a first width border along the first width edge, and a second width border along the second width edge;
wherein the fourth sets of yarns comprise a polyester fiber content higher than the first set of yarns.
17. The terry cloth product of claim 1 , wherein the first and second width borders each comprise a doubled over hem.
18. The terry cloth product of claim 17 , wherein the doubled over hems for the first and second width borders comprise two needle stitching.
19. The terry cloth product of claim 1 , wherein:
the first and second yarns comprise warp yarns;
the third yarns comprise weft yarns;
and further comprising primary weft yarns; and
the reinforcing rib comprises primary weft yarns on each side;
the reinforcing rib comprises yarns having a higher polyester content than the primary weft yarns.
20. The terry cloth product of claim 19 , wherein the polyester content of the middle warp yarns and the primary weft yarns is approximately 0%.
21. The terry cloth product of claim 19 , wherein the polyester content of the reinforcing rib weft yarns and the border warp yarns is approximately 50%.
22. The terry cloth product of claim 19 , further comprising a plurality of reinforcing rib weft yarn sets, each of the reinforcing rib weft yarn sets being spaced from adjacent rib weft yarn sets by primary weft yarns.
23. The terry cloth product of claim 19 , wherein the border warp yarns comprise a border, and wherein each of the borders comprises a doubled over hem.
24. The terry cloth product of claim 19 , wherein the doubled over hems for the borders comprise two needle stitching.