IP Library › Granted Patent US 8,286,732
Granted Patent B2
US 8,286,732 · App. 12/480,104 · Granted Oct 16, 2012

Steering component, steering assembly and method of steering a drill bit in a borehole

Assignee: Smart Stabilizer Systems Centre
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Quick Facts
Patent No.
US 8,286,732
App. No.
12/480,104
Granted
Oct 16, 2012
Kind
B2
Abstract

This invention relates to a steering component, to a steering assembly, and to a method of steering a drill bit in a borehole. The steering component is adapted for connection to a drill string, the drill string carrying a drill bit and a motor for rotating the drill bit. The steering component comprises: a rotatable driveshaft adapted for connection between the drill bit and the motor; a drive mechanism; and an offsetting component; the drive mechanism providing a rotatable connection between the drill string and the offsetting component whereby the drill string can rotate relative to the offsetting component. The drive mechanism is adapted to drive the offsetting component to rotate in an opposed direction to the driveshaft, so as to counter the rotation of the offsetting component which is induced by friction within the componentry as the driveshaft rotates. The steering component and method are likely to have their greatest utility in steering a drill bit during drilling for oil and gas.

Claims (30)

1. A steering component adapted for connection to a drill string, the drill string carrying a drill bit and a motor for rotating the drill bit relative to the drill string, the steering component comprising:

a rotatable driveshaft adapted for connection between the drill bit and the motor;

a first drive mechanism; and

an offsetting component;

the first drive mechanism providing a rotatable connection between the drill string and the offsetting component whereby the drill string can rotate relative to the offsetting component, the first drive mechanism utilizing relative rotation between the driveshaft and drill string to drive the offsetting component to rotate in an opposed direction to the driveshaft, wherein the steering component further comprises a second drive mechanism adapted to drive the offsetting component to rotate in the same direction as the driveshaft.

2. A steering component according to claim 1 wherein the first drive mechanism operates cyclically, and drives the offsetting component to rotate in the opposed direction during only part of each cycle.

3. A steering component according to claim 1 wherein the offsetting component has at least one borehole-engaging element adapted to engage the wall of a drilled borehole.

4. A steering component according to claim 3 wherein the offsetting component locates a part of the driveshaft, with the driveshaft being eccentric to the borehole-engaging element(s).

5. A steering component according to claim 4 wherein the offsetting component is a stabilizer.

6. A steering component according to claim 1 wherein the first drive mechanism comprises a gearbox and clutch mechanism.

7. A steering component according to claim 6 wherein the gearbox provides the rotatable connection.

8. A steering component according to claim 6 wherein the clutch mechanism has an engaged condition and a disengaged condition, and wherein the drive mechanism drives the offsetting component to rotate in the opposed direction to the driveshaft when the clutch mechanism is in its engaged condition.

9. A steering component according to claim 1 wherein the first drive mechanism comprises a sun and planet gearset and a clutch mechanism, the sun and planet gearset comprising a sun gear, at least one planet gear rotatably mounted upon a planet carrier, and a ring gear.

10. A steering component according to claim 9 wherein the sun gear is connected to the driveshaft by way of the clutch mechanism, the planet carrier is connected to the drill string, and the ring gear is connected to the offsetting component.

11. A steering component according to claim 1 wherein the offsetting component is adapted to provide a variable offset.

12. A steering component according to claim 11 wherein the minimum offset is zero.

13. A steering component according to claim 1 in which the motor is a mud motor.

14. A steering assembly adapted for connection to a drill string, the assembly comprising a steering component, a drill bit and a motor to rotate the drill bit relative to the drill string, the steering component being located between the motor and the drill bit, the steering component comprising:

a rotatable driveshaft connected between the drill bit and the motor;

a first drive mechanism; and

an offsetting component;

the first drive mechanism providing a rotatable connection between the drill string and the offsetting component whereby the drill string can rotate relative to the offsetting component, the first drive mechanism utilizing relative rotation between the driveshaft and drill string to drive the offsetting component to rotate in an opposed direction to the driveshaft

wherein the steering assembly further comprises a second drive mechanism adapted to drive the offsetting component to rotate in the same direction as the driveshaft.

15. A method of steering a drill bit in a borehole with a steering component connected to a drill string, the steering component comprising a rotatable driveshaft, a drive mechanism and an offsetting component, the drive mechanism utilizing relative rotation between the driveshaft and the drill string to drive the offsetting component to rotate in an opposed direction to the driveshaft, the method comprising the steps of:

providing the drill string with a downhole motor for rotating the drill bit relative to the drill string;

connecting the downhole motor and the drill bit to opposed ends of the rotatable driveshaft;

operating the motor to drive the driveshaft and drill bit and drill a length of borehole;

determining a desired direction of curvature for the borehole and thereby determining a desired angular orientation for the offsetting component; measuring the rotation of the offsetting component induced by rotation of the driveshaft;

operating the drive mechanism to counter the induced rotation.

16. A method according to claim 15 wherein the drive mechanism is operated cyclically, whereby the offsetting component undergoes induced rotation in the direction of rotation of the driveshaft for a part of each cycle, and undergoes driven rotation in the opposed direction for the remaining part of each cycle, and whereby the offsetting component is caused to oscillate around its desired angular orientation.

Assignments (9)
PATENT SECURITY INTEREST ASSIGNMENT AGREEMENT Recorded Apr 26, 2023
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 063470/0629 →
SECURITY INTEREST Recorded Oct 1, 2021
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; WEATHERFORD U.K. LIMITED
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057683/0706 →
RELEASE OF SECURITY INTEREST Recorded Oct 1, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 057683/0423 →
RELEASE OF SECURITY INTEREST Recorded Aug 28, 2020
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 053838/0323 →
SECURITY INTEREST Recorded Aug 28, 2020
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054288/0302 →
SECURITY INTEREST Recorded Dec 26, 2019
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS ADMINISTRATIVE AGENT
Reel/Frame 051419/0140 →
SECURITY INTEREST Recorded Dec 18, 2019
From: WEATHERFORD TECHNOLOGY HOLDINGS LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY INC.; PRECISION ENERGY SERVICES INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: WELLS FARGO BANK NATIONAL ASSOCIATION AS AGENT
Reel/Frame 051891/0089 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2019
From: SMART STABILIZER SYSTEMS LIMITED
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 049402/0134 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2009
From: WALKER, COLIN; CROWLEY, DANIEL BRENDAN
To: SMART STABLILIZER SYSTEMS CENTRE
Reel/Frame 022870/0533 →
Priority Claims (1)
GB 0811016.5 · Jun 17, 2008 · national
Continuity (1)
Related Publication 20090308659A1 · Dec 17, 2009