IP Library › Granted Patent US 8,387,170
Granted Patent B2
US 8,387,170 · App. 12/633,454 · Granted Mar 5, 2013

Energy absorbing blends

Inventors: Philip Charles Green (Stevenage, GB); Richard Martin Palmer (Boxmoor, GB)
Assignee: Design Blue Limited
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Quick Facts
Patent No.
US 8,387,170
App. No.
12/633,454
Granted
Mar 5, 2013
Kind
B2
Abstract

A composite material which is elastic, which exhibits a resistive load under deformation which increases with the rate of deformation, which is unfoamed or foamed, comminuted or uncomminuted and which comprises i) a first polymer-based elastic material and ii) a second polymer-based material, different from i), which exhibits dilatancy in the absence of i) wherein ii) is entrapped in a solid matrix of i), the composite material being unfoamed or, when foamed, preparable by incorporating ii) with i) prior to foaming.

Claims (54)

1. A method of protecting a subject from an impact comprising

a) providing an impact protection system comprising an unfoamed composite material, the composite material being elastic and exhibiting a resistive load under deformation which increases with a rate of deformation, the composite material comprising (i) a solid matrix comprising a first polymer-based elastic material and (ii) a second polymer-based elastic material different from (i) which exhibits dilatancy in the absence of the first polymer-based elastic material, wherein the second polymer-based elastic material is entrapped in the solid matrix in an intimate admixture; and

b) placing the impact protection system on the subject to protect the subject from the impact,

wherein the intimate admixture is attainable by mixing together the first polymer-based elastic material and the second polymer-based elastic material in the semi-molten or molten state; and

wherein the composite material is associated with a textile layer or is a shaped article in the form of (a) a fiber or (b) a textile or web comprising filaments or fibers.

2. The method of claim 1 , wherein the composite material is flexible, conformable, and elastic.

3. The method of claim 1 , wherein the composite material is attainable by blending (i) and (ii) together.

4. The method of claim 1 , wherein the first polymer-based material comprises ethylene vinyl acetate (EVA) or an olefin polymer.

5. The method of claim 4 , wherein the olefin polymer comprises polypropylene or an ethylene polymer.

6. The method of claim 5 , wherein the ethylene polymer comprises high pressure polyethylene, low density polyethylene (LDPE), linear low density polyethylene (LLDPE), or high density polyethylene (HDPE).

7. The method of claim 1 , wherein the first polymer-based elastic material further comprises an elastomer.

8. The method of claim 7 , wherein the elastomer is a natural elastomer.

9. The method of claim 8 , wherein the natural elastomer comprises latex rubber.

10. The method of claim 7 , wherein the elastomer is a synthetic elastomer.

11. The method of claim 10 , wherein the synthetic elastomer comprises a silicone rubber, a polyurethane, a thermoplastic elastomer, or an ethylene propylene (EP).

12. The method of claim 11 , wherein the EP comprises ethylene propylene diene monomer (EPDM).

13. The method of claim 11 , wherein the thermoplastic elastomer comprises a polyester.

14. The method of claim 1 , wherein the second polymer-based elastic material comprises a silicone polymer exhibiting dilatant properties.

15. The method of claim 14 , wherein the silicone polymer comprises a borated siloxane polymer.

16. The method of claim 15 , wherein the borated siloxane polymer comprises a filled polyborodimethylsiloxane.

17. The method of claim 1 , wherein the composite material is comminuted.

18. The method of claim 1 , wherein the weight ratio of the second polymer-based elastic material to the first polymer-based material is 4 to 0.25.

19. The method of claim 1 , wherein the shaped article is in the form of a fiber.

20. The method of claim 1 , wherein the shaped article is a textile or web comprising filaments or fibers.

21. The method of claim 1 , wherein the composite material is associated with a textile layer.

22. The method of claim 21 , wherein the textile layer comprises a textile having elastic fibers.

23. The method of claim 1 , wherein the weight ratio of the second polymer-based elastic material to the first polymer-based elastic material is 4 to 1.

24. A method of protecting a subject from an impact comprising

a) providing an impact protection system comprising an unfoamed composite material, the composite material being elastic and exhibiting a resistive load under deformation which increases with a rate of deformation, the composite material comprising (i) a solid matrix comprising a first polymer-based elastic material and (ii) a second polymer-based elastic material different from (i) which exhibits dilatancy in the absence of the first polymer-based elastic material, wherein the second polymer-based elastic material is entrapped in the solid matrix in an intimate admixture; and

b) placing the impact protection system on the subject to protect the subject from the impact,

wherein the intimate admixture is attainable by mixing together the first polymer-based elastic material and the second polymer-based elastic material in the semi-molten or molten state; and

the first polymer-based elastic material comprises high pressure polyethylene, low density polyethylene (LDPE), linear low density polyethylene (LLDPE), or high density polyethylene (HDPE).

25. The method of claim 24 , wherein the second polymer-based elastic material comprises a silicone polymer exhibiting dilatant properties.

26. The method of claim 25 , wherein the silicone polymer comprises a borated siloxane polymer.

27. The method of claim 26 , wherein the borated siloxane polymer comprises a filled polyborodimethylsiloxane.

28. A method of protecting a subject from an impact comprising

a) providing an impact protection system comprising an unfoamed composite material, the composite material being elastic and exhibiting a resistive load under deformation which increases with a rate of deformation, the composite material comprising (i) a solid matrix comprising a first polymer-based elastic material and (ii) a second polymer-based elastic material different from (i) which exhibits dilatancy in the absence of the first polymer-based elastic material, wherein the second polymer-based elastic material is entrapped in the solid matrix in an intimate admixture; and

b) placing the impact protection system on the subject to protect the subject from the impact,

wherein the intimate admixture is attainable by mixing together the first polymer-based elastic material and the second polymer-based elastic material in the semi-molten or molten state; and

the first polymer-based elastic material further comprises a natural elastomer.

29. The method of claim 28 , wherein the natural elastomer comprises latex rubber.

30. The method of claim 28 , wherein the second polymer-based elastic material comprises a silicone polymer exhibiting dilatant properties.

31. The method of claim 30 , wherein the silicone polymer comprises a borated siloxane polymer.

32. The method of claim 31 , wherein the borated siloxane polymer comprises a filled polyborodimethylsiloxane.

33. A method of protecting a subject from an impact comprising

a) providing an impact protection system comprising an unfoamed composite material, the composite material being elastic and exhibiting a resistive load under deformation which increases with a rate of deformation, the composite material comprising (i) a solid matrix comprising a first polymer-based elastic material and (ii) a second polymer-based elastic material different from (i) which exhibits dilatancy in the absence of the first polymer-based elastic material, wherein the second polymer-based elastic material is entrapped in the solid matrix in an intimate admixture; and

b) placing the impact protection system on the subject to protect the subject from the impact,

wherein the intimate admixture is attainable by mixing together the first polymer-based elastic material and the second polymer-based elastic material in the semi-molten or molten state; and

the first polymer-based elastic material further comprises a synthetic elastomer comprising a polyester or ethylene propylene diene monomer (EPDM).

34. The method of claim 33 , wherein the synthetic elastomer comprises a polyester.

35. The method of claim 33 , wherein the synthetic elastomer comprises EPDM.

36. The method of claim 33 , wherein the second polymer-based elastic material comprises a silicone polymer exhibiting dilatant properties.

37. The method of claim 36 , wherein the silicone polymer comprises a borated siloxane polymer.

38. The method of claim 37 , wherein the borated siloxane polymer comprises a filled polyborodimethylsiloxane.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2009
From: GREEN, PHILIP CHARLES; PALMER, RICHARD MARTIN
To: DESIGN BLUE LIMITED
Reel/Frame 023646/0136 →
Priority Claims (1)
GB 0314824.4 · Jun 25, 2003 · national
Continuity (2)
Continuation 10561763
Related Publication 20100132099A1 · Jun 3, 2010