IP Library › Granted Patent US 8,410,886
Granted Patent B2
US 8,410,886 · App. 13/357,582 · Granted Apr 2, 2013

Multilayer coil component

Inventors: Mitsuru Odahara (Kyoto-fu, JP); Akihiro Motoki (Kyoto-fu, JP); Akihiro Ono (Kyoto-fu, JP)
Assignee: Murata Manufacturing Co., Ltd.
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Quick Facts
Patent No.
US 8,410,886
App. No.
13/357,582
Granted
Apr 2, 2013
Kind
B2
Abstract

A multilayer coil component is provided to have high reliability and in which internal stress arising from the difference in firing shrinkage behavior and/or thermal expansion coefficient between ferrite layers and internal conductor layers is alleviated without forming conventional voids between the ferrite layers and the internal conductor layers. A method of manufacturing a multilayer coil includes a step of isolating interfaces between internal conductors and surrounding ferrite by allowing a complexing agent solution to reach interfaces between the internal conductors and the surrounding ferrite through side gap portions from side surfaces of a ferrite element including a helical coil. The complexing agent solution contains at least one selected from the group consisting of an aminocarboxylic acid, a salt of the aminocarboxylic acid, an oxycarboxylic acid, a salt of the oxycarboxylic acid, an amine, phosphoric acid, a salt of phosphoric acid, and a lactone compound.

Claims (11)

1. A multilayer coil component comprising:

a laminate including:

stacked ferrite layers made of ferrite and containing Cu; and

a helical coil formed by interlayer-connecting internal conductors made of Ag, wherein

the internal conductors are surrounded by the ferrite,

the multilayer coil component is formed by calcining the laminate,

no voids are present at interfaces between the internal conductors and the surrounding ferrite,

the interfaces between the internal conductors and the surrounding ferrite are isolated, and

the segregation coefficient of Cu at the interfaces between the internal conductors and the surrounding ferrite is 5% or less.

2. The multilayer coil component according to claim 1 , wherein a pore area fraction of ferrite contained in side gap portions of a ferrite is within the range of 6% to 20%, the side gap portions being areas between side portions of the internal conductors and side surfaces of the ferrite.

3. The multilayer coil component of according to claim 1 , wherein the segregation coefficient of Cu at the interfaces between the internal conductors and the surrounding ferrite is 3% or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2012
From: ODAHARA, MITSURU; MOTOKI, AKIHIRO; ONO, AKIHIRO
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 027588/0020 →
Priority Claims (1)
JP 2009-178516 · Jul 31, 2009 · national
Continuity (2)
Continuation PCTJP2010058738 · May 24, 2010
Related Publication 20120119867A1 · May 17, 2012