IP Library Granted Patent US 8,420,299
Granted Patent B2
US 8,420,299 · App. 12/187,128 · Granted Apr 16, 2013

Forming method of resist pattern and manufacturing method of thin-film magnetic head

Inventors: Hisayoshi Watanabe (Tokyo, JP); Susumu Aoki (Tokyo, JP)
Assignee: TDK Corporation
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Quick Facts
Patent No.
US 8,420,299
App. No.
12/187,128
Granted
Apr 16, 2013
Kind
B2
Abstract

It is therefore an object of the present invention to provide a forming method for a resist pattern to reduce a resist residue in forming the resist pattern on a step whose gradient angle is equal to 90 degrees or more. A forming method for a resist pattern to reduce a resist residue on a step is provided, the method comprising: forming resist film with coating resist containing photo-acid-generator on a step formed on a substrate, where gradient angle of the step is equal to 90 degrees or more, exposing said resist film and generating acid from said photo-acid-generator.

Claims (21)

1. A manufacturing method of a thin-film magnetic head forming a side shield with a resist pattern, the method comprising steps of:

forming a resist film with coating resist containing photo-acid-generator on a main magnetic pole layer formed on a substrate, where gradient angle of the main magnetic pole layer is equal to 90 degrees or more;

exposing a portion where the main magnetic pole layer is formed along height direction and generating acid from said photo-acid-generator; and

forming the resist pattern to reduce a resist residue on the main magnetic pole layer,

wherein said exposure of the resist film is an extended exposure.

2. The manufacturing method as claimed in claim 1 , wherein said side shield is formed by forming a convex portion of magnetic metal material covering said main magnetic pole layer, eliminating said resist pattern, and then polishing said convex portion.

3. The manufacturing method as claimed in claim 1 , wherein a concentration of said photo-acid-generator is less than 1% by weight.

4. The manufacturing method as claimed in claim 1 , wherein said photo-acid-generator is either Triphenylsulfoniumhexafluoroantimonate photo-acid-generator, Triphenylsulfonium type photo-acid-generator, or Bisiodonium type photo-acid-generator.

5. The manufacturing method as claimed in claim 1 , wherein baking of said resist film is preformed from 60° C. to 70° C. after forming said resist film and before said exposure.

6. The manufacturing method as claimed in claim 1 , wherein baking of said resist film is preformed at 60° C. after forming said resist film and before said exposure.

7. A manufacturing method of a thin-film magnetic head forming a side shield with a resist pattern, the method comprising steps of:

forming a resist film with coating resist containing photo-acid-generator on a main magnetic pole layer formed on a substrate, where gradient angle of the main magnetic pole layer is equal to 90 degrees or more;

baking the resist film at temperature of loner than 80° C.;

exposing a portion where the main magnetic pole layer is formed along height direction and generating acid from said photo-acid-generator; and

forming the resist pattern to reduce a resist residue on the main magnetic pole layer,

wherein said exposure of the resist film is an extended exposure.

8. The manufacturing method as claimed in claim 7 , wherein said side shield is formed by forming a convex portion of magnetic metal material covering said main magnetic pole layer, eliminating said resist, pattern, and then polishing said convex portion.

9. The manufacturing method as claimed in claim 7 wherein a concentration of said photo-acid-generator is less than 1% by weight.

10. The manufacturing method as claimed in claim 7 , wherein said photo-acid-generator is either Triphenylsulfoniumhexafluoroantimonate photo-acid-generator, Triphenylsulfonium type photo-acid-generator, or Bisiodonium type photo-acid-generator.

11. The manufacturing method as claimed in claim 7 , wherein said temperature of lower than 80° C. is 60° C. to 70° C.

12. The manufacturing method as claimed in claim 7 , wherein said temperatures of lower an 80° C. is 60° C.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 24, 2008
From: WATANABE, HISAYOSHI; AOKI, SUSUMU
To: TDK CORPORATION
Reel/Frame 021882/0586 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 24, 2008
From: WATANABE, HISAYOSHI
To: TDK CORPORATION
Reel/Frame 021922/0915 →
Continuity (1)
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