IP Library Granted Patent US 8,486,538
Granted Patent B2
US 8,486,538 · App. 12/693,626 · Granted Jul 16, 2013

Electrodepositable coating composition comprising silane and yttrium

Inventors: Thor G. Lingenfelter (Evans City, PA); Amanda Foley (McKees Rocks, PA); Edward G. Rakiewicz (Gibsonia, PA); Richard F. Karabin (Ruffs Dale, PA); William J. Vanooij (Fairfield, OH)
Assignee: PPG Industries Ohio, Inc
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Quick Facts
Patent No.
US 8,486,538
App. No.
12/693,626
Granted
Jul 16, 2013
Kind
B2
Abstract

An electrodepositable coating composition comprising (i) a film-forming polymer, (ii) a corrosion inhibitor, and (iii) a silane that does not contain an ethylenically unsaturated double bond.

Claims (26)

1. An electrodepositable coating composition comprising (i) an electrodepositable film-forming polymer, (ii) a corrosion inhibitor, and (iii) a solution of a silane that does not contain an ethylenically unsaturated double bond.

2. The electrodepositable coating composition according to claim 1 , wherein the corrosion inhibitor comprises a rare earth metal, a lanthanide, or combinations thereof.

3. The electrodepositable coating composition according to claim 2 , wherein the corrosion inhibitor is yttrium.

4. The electrodepositable coating composition according to claim 1 , wherein the (ii) corrosion inhibitor comprises ≦5 weight % of the total resin solids of the electrodepositable coating composition.

5. The electrodepositable coating composition according to claim 1 , wherein the (iii) silane comprises ≦5 weight % of the total resin solids of the electrodepositable coating composition.

6. The electrodepositable coating composition according to claim 1 , wherein the electrodepositable coating composition further comprises a silane that contains an ethylenically unsaturated double bond.

7. The electrodepositable coating composition according to claim 1 , wherein the silane comprises a functional group, and wherein the functional group comprises amino, epoxy, thiol, or combinations thereof.

8. The electrodepositable coating composition according to claim 1 , wherein the electrodepositable coating composition further comprises bismuth, copper, zinc, silver, zirconium, or combinations thereof.

9. The electrodepositable coating composition according to claim 1 , wherein (i) the electrodepositable film-forming polymer comprises reactive functional groups and wherein the electrodepositable coating composition further comprises (iv) a crosslinking agent that is reactive with the reactive functional groups of component (i).

10. The electrodepositable coating composition according to claim 9 , wherein the electrodepositable coating composition further comprises a curing catalyst.

11. The electrodepositable coating composition according to claim 10 , wherein the curing catalyst comprises an organotin compound, bicyclic guanidine, or combinations thereof.

12. A substrate coated with the electrodepositable coating composition of claim 1 .

13. The substrate according to claim 12 , wherein said substrate is a not pretreated with a phosphate or zirconium pretreatment solution prior to coating the substrate with the electrodepositable coating composition.

14. The substrate according to claim 12 , wherein said substrate is pretreated with a phosphate or a zirconium pretreatment solution prior to coating the substrate with the electrodepositable coating composition.

15. The substrate according to claim 12 , wherein said substrate comprises steel, galvanized steel, or aluminum.

16. The electrodepositable coating composition according to claim 1 , wherein the silane is an aminosilane.

17. An electrodepositable coating composition consisting essentially of (i) an electrodepositable film-forming polymer comprising reactive functional groups, (ii) yttrium, (iii) a solution of a silane that does not contain an ethylenically unsaturated double bond; (iv) a crosslinking agent that is reactive with the reactive functional groups of the film forming polymer; and (v) a catalyst.

18. The electrodepositable coating composition according to claim 17 , wherein after application to a substrate and after curing, demonstrates a burst pressure, when subjected to the PATTI ADHESION TEST, which is at least 100 psi greater than the burst pressure of an electrodepositable coating composition comprising the film-forming polymer that does not contain (ii) yttrium and a (iii) silane.

19. The electrodepositable coating composition according to claim 17 , wherein the silane comprises a functional group, and wherein the functional group comprises amino, epoxy, thiol, or combinations thereof.

20. An electrodepositable coating composition comprising (i) an electrodepositable film-forming polymer, (ii) yttrium, and (iii) a solution of an aminosilane.

21. The electrodepositable coating composition according to claim 20 , wherein the aminosilane comprises a functional group comprising an ethylenically unsaturated double bond, hydroxyl, carbamate, epoxy, isocyanate, amine-salt, mercaptan, or combinations thereof.

22. The electrodepositable coating composition according to claim 20 , wherein after application to a substrate and after curing, demonstrates a burst pressure, when subjected to the PATTI ADHESION TEST, which is at least 100 psi greater than the burst pressure of an electrodepositable coating composition comprising the film-forming polymer that does not contain (ii) yttrium and a (iii) silane.

23. The electrodepositable coating composition according to claim 20 , wherein (i) the electrodepositable film forming polymer comprises reactive functional groups and wherein the electrodepositable coating composition further comprises (iv) a crosslinking agent that is reactive with the reactive functional groups of component (i).

24. The electrodepositable coating composition according to claim 23 , wherein the electrodepositable coating composition further comprises (v) a catalyst.

25. The electrodepositable coating composition according to claim 24 , wherein the catalyst comprises dibutyl tin oxide, bicyclic guanidine, or combinations thereof.

26. A substrate coated with the electrodepositable coating composition of claim 20 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2012
From: VANOOIJ, WILLIAM J.
To: ECOSIL TECHNOLOGIES L.L.C.
Reel/Frame 029295/0355 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2012
From: ECOSIL TECHNOLOGIES L.L.C.
To: PPG INDUSTRIES OHIO, INC.
Reel/Frame 029296/0801 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2010
From: LINGENFELTER, THOR G.; FOLEY, AMANDA; RAKIEWICZ, EDWARD F.; KARABIN, RICHARD F.
To: PPG INDUSTRIES OHIO, INC.
Reel/Frame 024378/0419 →
Continuity (2)
Provisional Application 61147583 · Jan 27, 2009
Related Publication 20100187117A1 · Jul 29, 2010