IP Library › Granted Patent US 8,518,523
Granted Patent B2
US 8,518,523 · App. 13/039,670 · Granted Aug 27, 2013

Polyester film, method for manufacturing the same, and solar cell module

Inventors: Kiyokazu Hashimoto (Kanagawa, JP); Chiyomi Niitsu (Kanagawa, JP); Natsuki Ooyabu (Kanagawa, JP)
Assignee: Fujifilm Corporation
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Quick Facts
Patent No.
US 8,518,523
App. No.
13/039,670
Granted
Aug 27, 2013
Kind
B2
Abstract

A polyester film including terminal carboxylic groups in an amount of from 2 eq/t to 23 eq/t, wherein an amount of carboxylic groups on a surface of the film is from 0.005 eq/m 2 to 0.2 eq/m 2 , and a thickness of the film is from 120 μm to 500 μm.

Claims (17)

1. A polyester film comprising terminal carboxylic groups in an amount of from 2 eq/t to 23 eq/t, wherein an amount of carboxylic groups on a surface of the film is from 0.005 eq/m 2 to 0.2 eq/m 2 , and a thickness of the film is from 120 μm to 500 μm.

2. The polyester film according to claim 1 , wherein an amount of hydroxyl groups on the surface of the film is from 0.05 eq/m 2 to 0.3 eq/m 2 .

3. The polyester film according to claim 1 , wherein an intrinsic viscosity (IV) of the film is from 0.60 to 0.90.

4. The polyester film according to claim 1 , wherein the thickness of the film is from 200 μm to 400 μm.

5. The polyester film according to claim 1 , further comprising titanium atoms in an amount of from 1 ppm to 30 ppm.

6. The polyester film according to claim 1 , further comprising at least one white layer having a thickness of from 1 μm to 10 μm formed on said polyester film.

7. The polyester film according to claim 6 , further comprising, on the white layer, at least one adhesion layer exhibiting adhesion to an adherend containing an ethylene-vinyl acetate copolymer formed on said polyester film.

8. The polyester film according to claim 1 , further comprising at least one inorganic layer having a moisture permeability of from 10 −6 g/m 2 ·d to 1 g/m 2 ·d formed on said polyester film.

9. The polyester film according to claim 8 , wherein the inorganic layer is a vapor deposition film formed by vacuum deposition.

10. The polyester film according to claim 1 , further comprising at least one layer formed on said polyester film selected from the group consisting of a fluororesin layer having a thickness of from 1 μm to 10 μm and a silicon resin layer having a thickness of from 1 μm to 10 μm.

11. The polyester film according to claim 6 , wherein the white layer is formed by coating.

12. A solar cell module comprising the polyester film according to claim 1 .

13. A method for manufacturing a polyester film, comprising:

solid-phase polymerizing a polyester; and

melting and kneading the solid-phase polymerized polyester and then extruding the polyester from a die, thereby forming a polyester film containing terminal carboxylic groups in an amount of from 2 eq/t to 23 eq/t, wherein an amount of carboxylic groups on a surface of the film is from 0.005 eq/m 2 to 0.2 eq/m 2 , and a thickness of the film is from 120 μm to 500 μm.

14. The method for manufacturing a polyester film according to claim 13 , further comprising, before the solid phase polymerization, synthesizing the polyester by carrying out an esterification reaction of a dicarboxylic acid or an ester derivative thereof and a diol compound in the presence of a titanium catalyst.

15. The method for manufacturing a polyester film according to claim 14 , wherein the synthesis of the polyester is performed in the presence of the titanium catalyst in an amount that corresponds to an amount of titanium atoms of from 1 ppm to 30 ppm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2011
From: HASHIMOTO, KIYOKAZU; NIITSU, CHIYOMI; OOYABU, NATSUKI
To: FUJIFILM CORPORATION
Reel/Frame 026251/0816 →
Priority Claims (1)
JP 2010-048421 · Mar 4, 2010 · national
Continuity (1)
Related Publication 20110214720A1 · Sep 8, 2011