IP Library › Granted Patent US 8,522,932
Granted Patent B2
US 8,522,932 · App. 13/090,055 · Granted Sep 3, 2013

Disc brake pad

Inventors: Yasuki Hattori (Oura-machi, JP); Toshiya Takada (Oura-machi, JP)
Assignee: Nisshinbo Brake Inc.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,522,932
App. No.
13/090,055
Granted
Sep 3, 2013
Kind
B2
Abstract

To provide a disc brake pad for a disc brake equipped with a metal disc rotor, having a friction material that includes a fiber base material, a binder, an abrasive material, and a frictional wear modifier, which effectively minimizes a sticking problem of the friction material and the disc rotor and simultaneously provides effective fading resistance, wear resistance, and formability. The friction material includes the fiber base material, binder, abrasive material, and frictional wear modifier, and friction material has the binder of 4.5-7.0 weight % relative to the gross friction material amount, aralkyl modified phenolic resin of at least 50 weight % relative to the binder amount, inorganic particles of 1-3 weight % as the abrasive material with 6-8 of Moh's hardness and average particle diameter of 10-200 μm. Furthermore, the friction material includes alkali metal titanate and/or alkali earth metal titanate of 20-30 weight %.

Claims (8)

1. A disc brake pad for a disc brake, equipped with a ferrous disc rotor, having a friction material comprised of:

(A) a fiber base material,

(B) a binder of 4.5-7.0 weight % relative to the gross friction material amount including aralkyl modified phenolic resin of 50-80 weight % relative to the gross amount of the binder, and 2,000-5,000 weight average molecular weight of phenolic resin except said aralkyl modified phenolic resin as a remainder of the binder,

(C) an abrasive material including inorganic particles of 1-3 weight % relative to the gross friction material amount, where said inorganic particles have Moh's hardness between 6 and 8 and average particle diameter of 10-200 μm, and

(D) a frictional wear modifier.

2. The disc brake pad of claim 1 , wherein the friction material further comprises alkali metal titanate and/or alkali earth metal titanate of 20-30 weight % relative to the gross friction material amount.

3. The disc brake pad of claim 1 , wherein the friction material further comprises cashew dusts of 3-5 weight % relative to the gross friction material amount.

4. The disc brake pad of claim 2 , wherein the friction material further comprises cashew dusts of 3-5 weight % relative to the gross friction material amount.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2011
From: HATTORI, YASUKI; TAKADA, TOSHIYA
To: NISSHINBO BRAKE INC.
Reel/Frame 026152/0782 →
Priority Claims (2)
JP 2010-100090 · Apr 23, 2010 · national
JP 2011-057954 · Mar 16, 2011 · national
Continuity (1)
Related Publication 20110259686A1 · Oct 27, 2011