IP Library Granted Patent US 8,556,029
Granted Patent B2
US 8,556,029 · App. 13/556,731 · Granted Oct 15, 2013

Noise and vibration mitigating mat

Inventor: Paul C. Downey (Toronto, CA)
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Quick Facts
Patent No.
US 8,556,029
App. No.
13/556,731
Granted
Oct 15, 2013
Kind
B2
Abstract

A noise and vibration mitigating mat having top and bottom surfaces comprises a first layer formed of recycled bound rubber product, the first layer having a contoured bottom surface and a generally flat top surface, a second layer on the top surface of the first layer, the second layer being formed of a fabric and a third layer on the second layer and being formed of recycled rubber product.

Claims (19)

1. A noise and vibration mitigating mat having top and bottom surfaces comprising:

a first layer formed of recycled bound rubber product, the first layer having a contoured bottom surface and a generally flat top surface, said contoured bottom surface defining the bottom surface of said mat and having an egg crate configuration defining an array of peaks and valleys, the depth and pitch of the peaks and valleys providing the mat with a selected compression characteristic under load;

a second layer directly on the top surface of said first layer, the second layer being formed of a fabric; and

a third layer directly on the second layer and being formed of recycled rubber product, said third layer having a generally planar upper surface defining the top surface of said mat.

2. A noise and vibration mitigating mat according to claim 1 wherein the contoured bottom surface has variations in thickness depth and pitch of the peaks and valleys varies over said bottom surface.

3. A noise and vibration mitigating mat according to claim 2 wherein the first and third layers are cut from large cylindrical members each formed of Styrenebutadiene Rubber (SBR) and natural rubber mixed with a polyurethane to form a plurality of voids therein.

4. A noise and vibration mitigating mat according to claim 3 wherein the density of the third layer is greater than the density of the first layer.

5. A noise and vibration mitigating map according to claim 1 wherein said first and third layers are formed of Styrenebutadiene Rubber and natural rubber mixed with polyurethane.

6. A noise and vibration mitigating map according to claim 5 wherein said second layer is selected from the group consisting of geotextile, fabric, polyethylene plastic, polypropylene plastic and asphalt mastic material.

7. A noise and vibration mitigating mat comprising:

a first layer defining having a generally flat top surface and a contoured bottom surface defining a bottom surface of said mat, said contoured bottom surface and having an egg crate configuration defining, an array of peaks and valleys, the depth and pitch of the peaks and valleys providing the mat with a selected compression characteristic under load; and

a second layer overlying the top surface of said first layer and defining a generally flat top surface of said mat, wherein said first and second layers are formed of sound absorbing material so that impact and/or vibration energy applied to said mat is inhibited from propagating to structure surrounding said mat.

8. A noise and vibration mitigating mat according to claim 7 wherein the contoured bottom surface has variations in thickness depth and pitch of the peaks and valleys varies over said bottom surface.

9. A noise and vibration mitigating mat according to claim 7 wherein said first and second layers are formed of recycled rubber product.

10. A noise and vibration mitigating mat according to claim 9 wherein the first and second layers are each formed of Styrenebutadiene Rubber (SBR) and natural rubber mixed with a polyurethane to form a plurality of voids therein.

11. A noise and vibration mitigating map according to claim 7 wherein said second layer is selected from the group consisting of geotextile, fabric, polyethylene plastic, polypropylene plastic and asphalt mastic material.

12. A noise and vibration mitigating mat according to claim 7 further comprising at least one intermediate layer disposed between said first and second layers.

13. A noise and vibration mitigating map according to claim 12 wherein said first and second layers are formed of Styrenebutadiene Rubber and natural rubber mixed with polyurethane.

14. A noise and vibration mitigating map according to claim 13 wherein said intermediate layer is selected from the group consisting of geotextile, fabric, polyethylene plastic, polypropylene plastic and asphalt mastic material.

Assignments (3)
SECURITY INTEREST Recorded Sep 17, 2022
From: PLITEQ INC.
To: ROYAL BANK OF CANADA
Reel/Frame 061127/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2022
From: DOWNEY, PAUL, MR.
To: PLITEQ INC.
Reel/Frame 061127/0825 →
SECURITY INTEREST Recorded Jul 4, 2018
From: DOWNEY, PAUL
To: ROYAL BANK OF CANADA
Reel/Frame 046266/0191 →
Continuity (5)
Continuation 13223339 · Sep 1, 2011
Continuation 11096589 · Apr 1, 2005
Continuation In Part PCTUS0331348 · Oct 1, 2003
Provisional Application 60415054 · Oct 1, 2002
Related Publication 20120325577A1 · Dec 27, 2012