Puff manufacturing method and puff manufactured thereby
Disclosed are a method for manufacturing method a puff and the puff manufactured thereby. The method for manufacturing a puff comprises steps of: a) making a perforated cloth by perforating and cutting a puff cloth using a laser perforation apparatus; b) making a puff base by molding the perforated cloth; c) manufacturing a solid powder which includes a porous material which was inserted into a powder and compressed together with same; d) inserting the solid powder into the puff base; and e) manufacturing a puff by covering by sewing the puff cover onto the puff base.
1. A method of manufacturing a puff, comprising:
a) laser perforating a puff fabric using a laser perforating device and cutting out said puff fabric to prepare a perforated fabric;
b) fabricating a puff base by shaping the perforated fabric;
c) preparing a compact powder containing a porous member by compressing powder in powder form with the porous member inserted therein;
d) inserting the compact powder into the puff base; and
e) fabricating a puff by covering the puff base which includes sewing a puff cover onto the puff base.
2. The manufacturing method of claim 1 , wherein the preparing step c) comprises:
c1) first introducing the powder in powder form into a mold;
c2) seating the porous member on the first-introduced powder, the porous member having a number of pores ranging between 35 ppi and 45 ppi;
c3) second introducing the powder in powder form; and c4 compressing the powder in powder form and the porous member introduced into the mold with pressure ranging between 15 kg/cm2 and 25 kg/cm2 with a compression device.
3. The manufacturing method of claim 2 , further comprising:
f) supplementally inserting the powder in powder form into an interior space of the puff.
4. The manufacturing method of claim 3 , wherein the puff base is shaped in hemi-circular form by applying pressure and heat.
5. The manufacturing method of claim 2 , wherein the puff base is shaped in hemi-circular form by applying pressure and heat.
6. The manufacturing method of claim 1 , further comprising:
f) supplementally inserting the powder in powder form into an interior space of the puff.
7. The manufacturing method of claim 6 , wherein the puff base is shaped in hemi-circular form by applying pressure and heat.
8. The manufacturing method of claim 1 , wherein the puff base is shaped in hemi-circular form by applying pressure and heat.
9. A method of manufacturing a puff, comprising:
a) laser perforating a puff fabric using a laser perforating device and cutting out said puff fabric to prepare a perforated fabric;
b) fabricating a puff base by shaping the perforated fabric;
c) finishing an exterior of the puff by covering the puff base which includes sewing a puff cover onto the puff base; and
d) filling powder in powder form into the puff using a powder inserting unit.
10. The manufacturing method of claim 9 , wherein the puff base is shaped in hemi-circular form by applying pressure and heat.
11. A puff comprising:
a puff base;
a puff cover for sealing an open portion of the puff base; and
a compact powder mounted to an interior space of the puff base, wherein the compact powder includes a compressed porous member therein.
12. The puff of claim 11 , wherein the porous member has a number of pores ranging between 35 ppi and 45 ppi.
13. The puff of claim 12 , wherein the compact powder is fabricated by compressing the porous member and the powder in powder form surrounding the porous member concurrently with pressure ranging between 15 kg/cm 2 and 25 kg/cm 2 .
14. The puff of claim 13 , wherein the puff base is shaped in hemi-circular form by applying pressure and heat.
15. The puff of claim 12 , wherein the puff base is shaped in hemi-circular form by applying pressure and heat.
16. The puff of claim 11 , wherein the compact powder is fabricated by compressing the porous member and the powder in powder form surrounding the porous member concurrently with pressure ranging between 15 kg/cm 2 and 25 kg/cm 2 .
17. The puff of claim 16 , wherein the puff base is shaped in hemi-circular form by applying pressure and heat.
18. The puff of claim 11 , wherein the puff base is shaped in hemi-circular form by applying pressure and heat.
19. A method of manufacturing a puff, comprising:
a) laser perforating a puff fabric using a laser perforating device and cutting out said puff fabric to prepare a perforated fabric;
b) fabricating a puff base by shaping the perforated fabric;
c) introducing powder in liquid form into a powder receptacle and leaving the powder in liquid form to dry, in order to fabricate a compact powder;
d) inserting the compact powder into the puff base; and
e) fabricating the puff by covering the puff base which includes sewing a puff cover onto the puff base.
20. A puff comprising:
a puff base;
a puff cover for sealing an open portion of the puff base; and
a powder receptacle mounted to an internal space of the puff base and containing a compact powder therein, wherein the powder receptacle is made from a silicon material, and includes a plurality of partitions to define a plurality of spaces to which powder in liquid form is introduced.