Power factor correction device and method with off time prediction for critical mode operation
Proposed are a power factor correction device and its control method capable of obtaining a stable output as the output of a power supply unit while simplifying and miniaturizing the configuration. In the power factor correction device and the control method thereof including a coil and a switching element, and a control unit for controlling ON/OFF of the switching element, provided are an input voltage detection unit for detecting an input voltage of the power factor correction device, an output voltage detection unit for detecting an output voltage, and a coil current detection unit for detecting a coil current that is generated in the coil pursuant to the ON/OFF operation of the switching element. The control unit predicts an OFF time of the switching element of each switching cycle for controlling the switching element in a critical mode based on a voltage value of the input voltage detected with the input voltage detection unit, a voltage value of the output voltage detected with the output voltage detection unit, and a current value of the coil current detected with the coil current detection unit, and controls the ON/OFF of the switching element based on the prediction result.
1. A power factor correction device including a coil and a switching element, and a control unit for controlling ON/OFF of the switching element, comprising:
an input voltage detection unit for detecting an input voltage of the power factor correction device;
an output voltage detection unit for detecting an output voltage; and
a coil current detection unit for detecting a coil current that is generated in the coil pursuant to the ON/OFF operation of the switching element,
wherein the control unit predicts an OFF time of the switching element of each switching cycle for controlling the switching element in a critical mode based on a voltage value of the input voltage detected with the input voltage detection unit, a voltage value of the output voltage detected with the output voltage detection unit, and a current value of the coil current detected with the coil current detection unit, and controls the ON/OFF of the switching element based on the prediction result, and
wherein the control unit predicts an OFF time T off [n+1] of the switching element according to the following formula with the voltage value of the input voltage at the n-th sampling timing as V in [n], the output voltage as V out [n], the current value of the coil current as I L [n], an ON time of the switching element as T on [n], and inductance of the coil as L:
[
Formula
21
]
T
off
[
n
+
1
]
=
L
V
out
[
n
]
-
V
in
[
n
]
·
I
L
[
n
]
+
V
in
[
n
]
2
(
V
out
[
n
]
-
V
in
[
n
]
)
·
T
on
[
n
]
.
(
21
)
2. The power factor correction device according to claim 1 ,
wherein the coil, the switching element and the coil current detection unit are respectively provided to a master-side and a slave-side, and
wherein, based on the voltage value of the input voltage detected with the input voltage detection unit, the voltage value of the output voltage detected with the output voltage detection unit, and the current value of the coil current detected with the one coil current detection unit of the master-side or the slave-side, the control unit predicts an OFF time of the one switching element of the master-side or the slave-side of each switching cycle for controlling the switching element in a critical mode, and controls the ON/OFF of each of the switching elements of the master-side and the slave-side based on the prediction result.
3. The power factor correction device according to claim 2 ,
wherein the switching elements of the master-side and the slave-side are subject to the ON/OFF operation based on a pulse-width modulated drive signal applied from the control unit, and
wherein, based on the respective coil currents of the master-side and the slave-side that were detected with the respective coil current detection units of the master-side and the slave-side in a previous sampling period, the control unit corrects a phase of the drive signal to be applied to the other switching element of the slave-side or the master-side so that the other switching element of the slave-side or the master-side is subject to the ON/OFF operation with a phase difference of 180 degrees in relation to the ON/OFF operation of the one switching element of the master-side or the slave-side.
4. A control method of a power factor correction device including a coil and a switching element, and a control unit for controlling ON/OFF of the switching element,
wherein the power factor correction device comprises:
an input voltage detection unit for detecting an input voltage of the power factor correction device;
an output voltage detection unit for detecting an output voltage; and
a coil current detection unit for detecting a coil current that is generated in the coil pursuant to the ON/OFF operation of the switching element, and
wherein the control method comprises:
a first step of the control unit predicting an OFF time of the switching element of each switching cycle for controlling the switching element in a critical mode based on a voltage value of the input voltage detected with the input voltage detection unit, a voltage value of the output voltage detected with the output voltage detection unit, and a current value of the coil current detected with the coil current detection unit; and
a second step of the control unit controlling the ON/OFF of the switching element based on the prediction result: and
wherein, at the first step, control unit predicts an OFF time T off [n+1] of the switching element according to the following formula with the voltage value of the input voltage at the n-th sampling timing as V in [n], the output voltage as V out [n], the current value of the coil current as I L [n], an ON time of the switching element as T on [n], and inductance of the coil as L:
[
Formula
22
]
T
off
[
n
+
1
]
=
L
V
out
[
n
]
-
V
in
[
n
]
·
I
L
[
n
]
+
V
in
[
n
]
2
(
V
out
[
n
]
-
V
in
[
n
]
)
·
T
on
[
n
]
.
(
22
)
5. The control method of a power factor correction device according to claim 4 ,
wherein the power factor correction device comprises the coil, the switching element and the coil current detection unit respectively on a master-side and a slave-side,
wherein, at the first step, based on the voltage value of the input voltage detected with the input voltage detection unit, the voltage value of the output voltage detected with the output voltage detection unit, and the current value of the coil current detected with the one coil current detection unit of the master-side or the slave-side, the control unit predicts an OFF time of the one switching element of the master-side or the slave-side of each switching cycle for controlling the switching element in a critical mode, and
wherein, at the second step, the control unit controls the ON/OFF of each of the switching elements of the master-side and the slave-side based on the prediction result.
6. The control method of a power factor correction device according to claim 5 ,
wherein the switching elements of the master-side and the slave-side are subject to the ON/OFF operation based on a pulse-width modulated drive signal applied from the control unit, and
wherein, at the second step, based on the respective coil currents of the master-side and the slave-side that were detected with the respective coil current detection units of the master-side and the slave-side in a previous sampling period, the control unit corrects a phase of the drive signal to be applied to the other switching element of the slave-side or the master-side so that the other switching element of the slave-side or the master-side is subject to the ON/OFF operation with a phase difference of 180 degrees in relation to the ON/OFF operation of the one switching element of the master-side or the slave-side.