IP Library › Granted Patent US 8,592,117
Granted Patent B2
US 8,592,117 · App. 13/336,318 · Granted Nov 26, 2013

Toner and developer

Inventors: Tsuyoshi Sugimoto (Shizuoka, JP); Hiroshi Yamashita (Shizuoka, JP); Daisuke Asahina (Shizuoka, JP); Masaki Watanabe (Shizuoka, JP); Satoyuki Sekiguchi (Shizuoka, JP); Rintaro Takahashi (Miyagi, JP)
Assignee: Ricoh Company, Ltd.
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Quick Facts
Patent No.
US 8,592,117
App. No.
13/336,318
Granted
Nov 26, 2013
Kind
B2
Abstract

A toner including: a binder resin component; crystal nucleating agent; releasing agent; and colorant, wherein the binder resin component contains a crystalline polyester resin and a non-crystalline polyester resin, the crystal nucleating agent is at least one of an aliphatic ester compound and an aliphatic amide compound each having a melting point of 60° C. or higher but lower than 150° C., and wherein the toner satisfies Expressions (I) and (II): Tc>Tp +10  Expression (I) Tm>Tp +2  Expression (II) where Tp denotes lowest exothermic peak temperature [° C.] in 0° C. to 200° C. in DSC curve obtained DSC of the crystalline polyester resin, Tc denotes lowest exothermic peak temperature [° C.] in 0° C. to 200° C. in DSC curve obtained DSC of the crystal nucleating agent, and Tm denotes lowest exothermic peak temperature [° C.] in 0° C. to 200° C. in DSC curve through DSC of the mixture of the crystalline polyester resin and the crystal nucleating agent.

Claims (30)

1. A toner comprising:

a binder resin component;

a crystal nucleating agent;

a releasing agent; and

a colorant,

wherein the binder resin component contains a crystalline polyester resin and a non-crystalline polyester resin, wherein the crystalline polyester resin has a melting point of 60° C. or higher but lower than 80° C.,

wherein the crystal nucleating agent is at least one selected from the group consisting of an aliphatic ester compound having a melting point of 60° C. or higher but lower than 120° C. and an aliphatic amide compound having a melting point of 60° C. or higher but lower than 120° C., and

wherein the toner satisfies the following expressions (I) and (II):

Tc>Tp+ 10  Expression (I)

Tm>Tp+ 2  Expression (II)

where Tp denotes the lowest exothermic peak temperature [° C.] in a range of 0° C. to 200° C. in a differential scanning calorimetry (DSC) curve obtained through DSC of the crystalline polyester resin, Tc denotes the lowest exothermic peak temperature [° C.] in a range of 0° C. to 200° C. in a DSC curve obtained through DSC of the crystal nucleating agent, and Tm denotes the lowest exothermic peak temperature [° C.] in a range of 0° C. to 200° C. in a DSC curve obtained through DSC of the mixture of the crystalline polyester resin and the crystal nucleating agent,

wherein the toner is obtained by a method comprising:

dispersing, in an aqueous medium, an oil phase containing the binder resin component, the crystal nucleating agent, the releasing agent and the colorant in an organic solvent, to prepare a dispersion liquid; and removing the organic solvent from the dispersion liquid.

2. The toner according to claim 1 , wherein the toner satisfies the following expressions (I) and (II′):

Tc>Tp+ 10  Expression (I)

Tm>Tp+ 5  Expression (II′).

3. The toner according to claim 1 , wherein the crystal nucleating agent is the aliphatic amide compound having a melting point of 60° C. or higher but lower than 120° C.

4. The toner according to claim 1 , wherein a solubility at 70° C. of the crystal nucleating agent to the organic solvent is 5% by mass or more and a solubility at 25° C. of the crystal nucleating agent to the organic solvent is 0.5% by mass or less.

5. The toner according to claim 1 , wherein the melting point of the crystal nucleating agent is 70° C. or higher but lower than 120° C.

6. The toner according to claim 1 , wherein the crystalline polyester resin has a constituent unit derived from a saturated aliphatic dicarboxylic acid and a constituent unit derived from a saturated aliphatic diol.

7. The toner according to claim 1 , wherein the toner has a glass transition temperature (Tg1st) of 20° C. or higher but lower than 60° C., where the glass transition temperature (Tg1st) is measured at the first temperature raising in DSC.

8. The toner according to claim 1 , wherein the toner has a glass transition temperature (Tg2nd) of 10° C. or higher but lower than 30° C., where the glass transition temperature (Tg2nd) is measured at the second temperature raising in DSC.

9. The toner according to claim 1 , wherein soluble matter of the crystalline polyester resin in o-dichlorobenzene has a weight average molecular weight (Mw) of 3,000 to 30,000, a number average molecular weight (Mn) of 1,000 to 10,000, and a ratio Mw/Mn of 1.0 to 10, where the weight average molecular weight (Mw) and the number average molecular weight (Mn) are measured through gel permeation chromatography (GPC).

10. The toner according to claim 1 , wherein the method for obtaining the toner comprises:

preparing the oil phase by dissolving or dispersing, in an organic solvent, an active hydrogen group-containing compound serving as a precursor of the binder resin component, a polymer containing a site reactive with the active hydrogen group-containing compound serving as another precursor of the binder resin component, the crystalline polyester resin, the non-crystalline polyester resin, the crystal nucleating agent, the releasing agent and the colorant;

dispersing the oil phase in the aqueous medium to prepare the dispersion liquid and allowing, in the dispersion liquid, the active hydrogen group-containing compound and the polymer containing a site reactive with the active hydrogen group-containing compound to undergo crosslinking reaction or elongating reaction or both of the crosslinking reaction and the elongating reaction; and

removing the organic solvent from the dispersion liquid.

11. A developer comprising:

the toner as claimed in claim 1 .

12. The developer as claimed in claim 11 , wherein the developer further comprises a carrier.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2011
From: SUGIMOTO, TSUYOSHI; YAMASHITA, HIROSHI; ASAHINA, DAISUKE; WATANABE, MASAKI; SEKIGUCHI, SATOYUKI; TAKAHASHI, RINTARO
To: RICOH COMPANY, LTD.
Reel/Frame 027441/0225 →
Priority Claims (2)
JP 2011-011624 · Jan 24, 2011 · national
JP 2011-260175 · Nov 29, 2011 · national
Continuity (1)
Related Publication 20120189951A1 · Jul 26, 2012