IP Library Granted Patent US 8,596,465
Granted Patent B2
US 8,596,465 · App. 12/855,753 · Granted Dec 3, 2013

Ceramic filter

Inventors: Tatsuya Hishiki (Nagoya, JP); Ichiro Wada (Kariya, JP)
Assignee: NGK Insulators, Ltd.
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Quick Facts
Patent No.
US 8,596,465
App. No.
12/855,753
Granted
Dec 3, 2013
Kind
B2
Abstract

There is provided a ceramic filter provided with a ceramic porous membrane having few defects, small and uniform membrane thickness, and high resolution performance. The ceramic filter includes: a porous substrate which is a microfiltration membrane (MF membrane), a titania UF membrane which is an ultrafiltration membrane (UF membrane) formed on the porous substrate and has an average pore size of 2 to 20 nm and an average thickness of 0.1 to 1.0 μm, and a silica membrane which is formed on the titania UF membrane and a ceramic porous membrane a part of which has penetrated into pores of the titania UF membrane or into pores of the UF membrane and the porous substrate.

Claims (18)

1. A ceramic filter comprising: a porous substrate, an ultrafiltration membrane which is formed on the porous substrate and has an average thickness of 0.1 to 1.0 μm and an average pore size of 2 to 20 nm, and a ceramic porous membrane covering the entire upper surface of the ultrafiltration membrane such that a part of the ceramic porous membrane has penetrated into pores of the ultrafiltration membrane and the porous substrate.

2. The ceramic filter according to claim 1 , wherein the ultrafiltration membrane has an average thickness of 0.1 to 0.6 μm and an average pore size of 6 to 20 nm.

3. The ceramic filter according to claim 1 , wherein the porous substrate is a titania membrane or an alumina membrane.

4. The ceramic filter according to claim 1 , wherein the ceramic porous membrane is a silica membrane.

5. The ceramic filter according to claim 1 , wherein the ultrafiltration membrane has an average thickness of 0.1 to 0.6 μm and an average pore size of 6 to 20 nm.

6. The ceramic filter according to claim 1 , wherein the porous substrate is a titania membrane or an alumina membrane.

7. The ceramic filter according to claim 2 , wherein the porous substrate is a titania membrane or an alumina membrane.

8. The ceramic filter according to claim 5 , wherein the porous substrate is a titania membrane or an alumina membrane.

9. The ceramic filter according to claim 3 , wherein the ceramic porous membrane is a silica membrane.

10. The ceramic filter according to claim 2 , wherein the ceramic porous membrane is a silica membrane.

11. The ceramic filter according to claim 3 , wherein the ceramic porous membrane is a silica membrane.

12. The ceramic filter according to claim 5 , wherein the ceramic porous membrane is a silica membrane.

13. The ceramic filter according to claim 6 , wherein the ceramic porous membrane is a silica membrane.

14. The ceramic filter according to claim 7 , wherein the ceramic porous membrane is a silica membrane.

15. The ceramic filter according to claim 8 , wherein the ceramic porous membrane is a silica membrane.

16. The ceramic filter according to claim 1 , wherein an average of a weight ratio of the ceramic porous membrane/ultrafiltration membrane is 0.1 or more and a standard deviation is 0.035 or less.

17. The ceramic filter according to claim 1 , wherein the ceramic filter has a separation coefficient of 1500 or more using the following equation:

α=([original liquid water mol concentration]/[original liquid ethanol mol concentration])/([permeated liquid water mol concentration]/[permeated liquid ethanol mol concentration]).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2010
From: HISHIKI, TATSUYA; WADA, ICHIRO
To: NGK INSULATORS, LTD.
Reel/Frame 024832/0881 →
Priority Claims (2)
JP 2008-082068 · Mar 26, 2008 · national
JP 2008-300579 · Nov 26, 2008 · national
Continuity (2)
Continuation PCTJP2009054433 · Mar 9, 2009
Related Publication 20100300960A1 · Dec 2, 2010