Multiple sectioned wire-wrapped screens
Operators manufacture a wellscreen by forming a wire-wrapped screen on a base pipe. Rather than stopping and restarting winding, the desired length of screen is completed along the base pipe, and then the wire screen is segmented into a plurality of screen sections as required for the various zones and details of the implementation. Operators arrange the screen sections relative to one another on the base pipe, which can have different lengths with and without perforations. On the free ends of these separate screen sections, mating split ring components fit around the free ends and the base pipes. Male edges of one split ring component mate to complementary female edges of another to form the end ring around the screen section and base pipe, and longitudinal welds made in seams along the mating edges affix the split ring components together.
1. A wellscreen, comprising:
a base pipe defining one or more perforations therein;
a first section of screen disposed on the base pipe and screening fluid flow through the one or more perforations; and
a first end ring disposed on a first end of the first section and disposed on an adjacent portion of the base pipe, the first end ring having at least two split ring components, wherein the first end ring defines at least one channel between the first end ring and the base pipe and communicating the first section beyond the first end ring,
the at least two split ring components comprising male edges and female edges,
the male and female edges running longitudinally along the at least two split rings and adapted to mate with one another,
the at least two split ring components affixing together longitudinally along the mating male and female edges.
2. The wellscreen of claim 1 , wherein the first section comprises a wire-wrapped screen.
3. The wellscreen of claim 2 , wherein the first section of the wire-wrapped screen comprises:
a plurality of rods disposed longitudinally around an outside surface of the base pipe; and
a wire wrapped around the base pipe on the rods.
4. The wellscreen of claim 1 , wherein the first end ring is affixed to the base pipe.
5. The wellscreen of claim 1 , further comprising a second section of screen disposed on the base pipe and screening fluid flow through the one or more perforations.
6. The wellscreen of claim 5 , wherein the second section comprises a wire-wrapped screen.
7. The wellscreen of claim 5 , wherein the first section disposes adjacent a first of the one or more perforations, and wherein the second section disposes adjacent a second of the one or more perforations.
8. The wellscreen of claim 7 , wherein the first of the one or more perforations is different from the second of the one or more perforations.
9. The wellscreen of claim 5 , wherein the first and second sections are separated by a distance on the base pipe.
10. The wellscreen of claim 5 , further comprising a second end ring disposed on a second end of the second section, the second end ring having at least two split ring components mating together around the second end and the base pipe.
11. The wellscreen of claim 10 , wherein the first and second ends of the first and second sections are separated by a distance on the base pipe.
12. The wellscreen of claim 10 , wherein the second end ring abuts the first end ring.
13. The wellscreen of claim 12 , wherein the first and second end rings define channels between the end rings and the base pipe, the channels communicating the first and second sections together.
14. The wellscreen of claim 5 , wherein the first end ring disposes on a second end of the second section.
15. The wellscreen of claim 1 , wherein the mating male and female edges affix together by welding.
16. The wellscreen of claim 1 , wherein a first of the at least two split ring components comprises the male edges; and wherein a second of the at least two split ring components comprises the female edges mating with the male edges.
17. The wellscreen of claim 1 , further comprising a second section of screen disposed on the base pipe, the second section abutting the first end ring, the at least one channel of the first end ring communicating the first section with the second section.
18. A wellscreen, comprising:
a base pipe defining one or more perforations therein;
a first screen section disposed on the base pipe and screening fluid flow through the one or more perforations;
a second screen section disposed on the base pipe and screening fluid flow through the one or more perforations; and
at least one end ring having at least two split ring components disposed on a first end of the first screen section, a second end of the second screen section, and an intermediate portion of the base pipe between the first and second screen sections,
the at least two split ring components comprising male edges and female edges,
the male and female edges running longitudinally along the at least two split ring components and adapted to mate with one another,
the at least two split ring components affixing together longitudinally along the mating male and female edges.
19. The wellscreen of claim 18 , wherein the first screen section comprises a wire-wrapped screen.
20. The wellscreen of claim 19 , wherein the first screen section of the wire-wrapped screen comprises:
a plurality of rods disposed longitudinally around an outside surface of the base pipe; and
a wire wrapped around the base pipe on the rods.
21. The wellscreen of claim 19 , wherein the second screen section comprises a screen different than the wire-wrapped screen on the first screen section.
22. The wellscreen of claim 18 , wherein the first screen section disposes adjacent a first of the one or more perforations, and wherein the second screen section disposes adjacent a second of the one or more perforations.
23. The wellscreen of claim 22 , wherein the first of the one or more perforations is different from the second of the one or more perforations.
24. The wellscreen of claim 18 , wherein the at least one end ring comprises:
a first end ring having a first side disposed on the first end of the first screen section and having a second side disposed on the intermediate portion of the base pipe; and
a second end ring having a first side disposed on the second end of the second screen section and having a second side disposed on the intermediate portion of the base pipe, the second side of the second end ring abutting the second side of the first end ring.
25. The wellscreen of claim 24 , wherein the second sides of the first and second end rings affix together by welding.
26. The wellscreen of claim 24 , wherein the first and second end rings define at least one channel between the first and second end rings and the base pipe, the at least one channel communicating the first and second screen sections together.
27. The wellscreen of claim 18 , wherein the at least one end ring defines at least one channel communicating the first and second screen sections together.
28. The wellscreen of claim 18 , wherein the mating male and female edges affix together by welding.
29. The wellscreen of claim 18 , wherein a first of the at least two split ring components comprises the male edges; and wherein a second of the at least two split ring components comprises the female edges mating with the male edges.