IP Library Granted Patent US 8,604,103
Granted Patent B2
US 8,604,103 · App. 12/920,980 · Granted Dec 10, 2013

Additive composition for hydraulic composition

Inventors: Toshimasa Hamai (Wakayama, JP); Takao Taniguchi (Wakayama, JP); Masaaki Shimoda (Wakayama, JP); Makoto Ohkubo (Wakayama, JP); Hiroshi Danjo (Wakayama, JP); Nobuyoshi Suzuki (Wakayama, JP)
Assignee: Kao Corporation
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Quick Facts
Patent No.
US 8,604,103
App. No.
12/920,980
Granted
Dec 10, 2013
Kind
B2
Abstract

This invention relates to an additive composition for a hydraulic composition, which contain a specific copolymer (A) and a compound (B) selected from a specific glycol ether-based compound and a specific glycerin derivate-based compound.

Claims (65)

1. An additive composition for a hydraulic composition, comprising:

(A) one or more copolymers selected from the group consisting of compounds (1), (2) and (3) shown below; and

(B) a mixture of compounds represented by the general formula (B2) shown below

<compound (1)>

a copolymer, or a salt thereof, of an alkenyl ether derivative represented by the general formula (A1) and a monomer represented by the general formula (A3):

R 1a (A 2 O) n1 R 2a   (A1)

wherein R 1a represents an alkenyl group having 2 to 4 carbon atoms, A 2 O represents an oxyalkylene group having 2 to 3 carbon atoms, n1 is a number of 2 to 200 that is the average number of moles of A 2 O added, and R 2a represents an alkyl group having 1 to 3 carbon atoms;

wherein R 5a to R 7a independently represent a hydrogen atom, a methyl group or (CH 2 ) p2 COOM 2 , M 1 and M 2 independently represent a hydrogen atom or a cation, and p2 represents a number of 0 to 2;

<compound (2)>

a copolymer comprising, as constituent units, a monomer (i) represented by the general formula (A2) shown below and one or more monomers (ii) selected from the group consisting of compounds represented by the general formulae (A3) above shown and the general formula (A4) shown below, having a molar ratio of (ii)/(i)=70/30 to 95/5;

wherein R 3a and R 4a independently represent a hydrogen atom or a methyl group, p1 represents a number of 0 to 2, A 3 O represents an oxyalkylene group having 2 to 3 carbon atoms, n2 is a number of 100 to 300 that is the average number of moles of A 3 O added, and X represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms;

wherein R 8a represents a hydrogen atom or a methyl group, and Y represents a hydrogen atom or a cation;

<compound (3)>

a copolymer comprising, as constituent units, a monomer unit (iii) represented by the general formula (A5) shown below and one or more monomers (ii) selected from the group consisting of compounds represented by the general formulae (A3) and (A4) above shown, having a molar ratio of (ii)/(iii)=60/40 to 90/10;

wherein R 9a and R 10a independently represent a hydrogen atom or a methyl group, p3 represents a number of 0 to 2, A 4 O represents an oxyalkylene group having 2 to 3 carbon atoms, n3 is a number of 2 to 90 that is the average number of moles of A 4 O added, and X represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms;

wherein A 1 represents an alkylene group having 2 to 4 carbon atoms, m1, m2 and m3 each represent an integer indicating the number of moles of A 1 O added, and

wherein the average of the sum in total of m1, m2 and m3 of the mixture of compounds represented by the general formula (B2) is 0.5 to 2.5.

2. An additive composition for a hydraulic composition, comprising:

(A) one or more copolymers selected from the group consisting of compounds (1), (2) and (3) shown below; and

(B) a mixture of compounds represented by the general formula (B2) shown below

<compound (1)>

a copolymer, or a salt thereof, of an alkenyl ether derivative represented by the general formula (A1) and a monomer represented by the general formula (A3):

R 1a (A 2 O) n1 R 2a   (A1)

wherein R 1a represents an alkenyl group having 2 to 4 carbon atoms, A 2 O represents an oxyalkylene group having 2 to 3 carbon atoms, n1 is a number of 2 to 200 that is the average number of moles of A 2 O added, and R 2a represents an alkyl group having 1 to 3 carbon atoms;

wherein R 5a to R 7a independently represent a hydrogen atom, a methyl group or (CH 2 ) p2 COOM 2 , M 1 and M 2 independently represent a hydrogen atom or a cation, and p2 represents a number of 0 to 2;

<compound (2)>

a copolymer comprising, as constituent units, a monomer (i) represented by the general formula (A2) shown below and one or more monomers (ii) selected from the group consisting of compounds represented by the general formulae (A3) above shown and the general formula (A4) shown below, having a molar ratio of (ii)/(i)=70/30 to 95/5;

wherein R 3a and R 4a independently represent a hydrogen atom or a methyl group, p1 represents a number of 0 to 2, A 3 O represents an oxyalkylene group having 2 to 3 carbon atoms, n2 is a number of 100 to 300 that is the average number of moles of A 3 O added, and X represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms;

wherein R 8a represents a hydrogen atom or a methyl group, and Y represents a hydrogen atom or a cation;

<compound (3)>

a copolymer comprising, as constituent units, a monomer unit (iii) represented by the general formula (A5) shown below and one or more monomers (ii) selected from the group consisting of compounds represented by the general formulae (A3) and (A4) above shown, having a molar ratio of (ii)/(iii)=60/40 to 90/10;

wherein R 9a and R 10a independently represent a hydrogen atom or a methyl group, p3 represents a number of 0 to 2, A 4 O represents an oxyalkylene group having 2 to 3 carbon atoms, n3 is a number of 2 to 90 that is the average number of moles of A 4 O added, and X represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms;

wherein A 1 represents an alkylene group having 2 to 4 carbon atoms, m1, m2 and m3 each represent an integer indicating the number of moles of A 1 O added,

wherein the average of the sum in total of m1, m2 and m3 of the mixture of compounds represented by the general formula (B2) is 0.5 to 2.5, and

wherein 35% by weight or more of the mixture of compounds of the general formula (B2) possess a sum in total of m1, m2 and m3 that is an integer of 1 to 3.

3. The additive composition for a hydraulic composition according to claim 1 or 2 , wherein a weight ratio of the total amount of the component (B) to the total amount of the component (A), (A)/(B), is from 15/85 to 96/4.

4. The additive composition for hydraulic composition according to claim 1 , further comprising an antifoaming agent of dimethylpolysiloxane or polyalkylene glycol fatty acid ester.

5. A hydraulic composition, comprising the additive composition for a hydraulic composition according to claim 1 , a hydraulic powder, aggregates and water.

6. The hydraulic composition according to claim 5 , wherein the amount of component (A) is 0.01 to 10% by weight, and the amount of component (B) is 0.01 to 1% by weight, based on the hydraulic powder.

7. A concrete product, obtained by charging the hydraulic composition of claim 5 into a form, curing it and releasing the product from the form.

8. The additive composition for a hydraulic composition according to claim 1 , wherein the mixture of compounds represented by the general formula (B2) comprises a mixture of glycerin adducts, wherein

an amount of the glycerin adducts, to which 1 mole of alkylene oxide is added per 1 mole of glycerin, is 20 to 100% by weight, and

an amount of the glycerin adducts, to which 0 mole of alkylene oxide is added per 1 mole of glycerin, is 0 to 41% by weight.

9. The additive composition for a hydraulic composition according to claim 1 , wherein the average of the sum in total of m1, m2 and m3 of the mixture of compounds represented by the general formula (B2) is 0.9 to 2.1.

10. The additive composition for a hydraulic composition according to claim 2 , wherein 50% by weight or more of the mixture of compounds of the general formula (B2) possess a sum in total of m1, m2 and m3 that is an integer of 1 to 3.

11. The additive composition for a hydraulic composition according to claim 2 , wherein

60% by weight or more of the mixture of compounds of the general formula (B2) possess a sum in total of m1, m2 and m3 that is an integer of 1 to 3 in the compounds of the general formula (B2), and

the average of the sum in total of m1, m2 and m3 of the mixture of compounds represented by the general formula (B2) is 0.5 to 2.0.

12. The additive composition for a hydraulic composition according to claim 1 or 2 , wherein a weight ratio of the total amount of the component (B) to the total amount of the component (A), (A)/(B), is from 25/75 to 80/20.

13. The additive composition for a hydraulic composition according to claim 1 or 2 , wherein the monomers of the general formula (A3) are selected from the group consisting of acrylic acid, methacrylic acid and crotonic acid, maleic anhydride, maleic acid, itaconic anhydride, itaconic acid and fumaric acid, their alkali metal salts, alkaline earth metal salts, ammonium salts and mono, di, or trialkyl ammonium salts whose hydroxyl group may be substituted.

14. The additive composition for a hydraulic composition according to claim 1 or 2 , wherein the monomers of the general formula (A2) are selected from the group consisting of esters of (meth)acrylic acid with polyalkylene glycol terminated with an alkyl group at one terminal, (meth)acrylic acid/ethylene oxide adducts and (meth)acrylic acid/propylene oxide adducts.

15. The additive composition for a hydraulic composition according to claim 1 or 2 , wherein the compound (2) is obtained by copolymerizing the monomer (i) of the general formula (A2) and the monomer (ii) of the general formula (A3) and/or the general formula (A4) in a (ii)/(i) molar ratio of from 70/30 to 95/5.

16. An additive composition for a hydraulic composition, comprising:

(A) compound (2) shown below; and

(B) a mixture of compounds represented by the general formula (B2) shown below:

<compound (2)>

a copolymer comprising, as constituent units, a monomer (i) represented by the general formula (A2) shown below and one or more monomers (ii) selected from the group consisting of compounds represented by the general formulae (A3) shown below and the general formula (A4) shown below, having a molar ratio of (ii)/(i)=70/30 to 95/5;

wherein R 3a and R 4a independently represent a hydrogen atom or a methyl group, p1 represents a number of 0 to 2, A 3 O represents an oxyalkylene group having 2 to 3 carbon atoms, n2 is a number of 100 to 300 that is the average number of moles of A 3 O added, and X represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms;

wherein R 5a to R 7a independently represent a hydrogen atom, a methyl group or (CH 2 ) p 2COOM 2 , M 1 and M 2 independently represent a hydrogen atom or a cation, and p2 represents a number of 0 to 2;

wherein R 8a represents a hydrogen atom or a methyl group, and Y represents a hydrogen atom or a cation;

<General Formula (B2)>

wherein A 1 represents an alkylene group having 2 to 4 carbon atoms, m1, m2 and m3 each represent an integer indicating the number of moles of A 1 O added,

wherein the average of the sum in total of m1, m2 and m3 of the mixture of compounds represented by the general formula (B2) is 0.5 to 2.5,

wherein, 60% by weight or more of the mixture of compounds of the general formula (B2) possess a sum in total of m1, m2 and m3 that is an integer of 1 to 3, and

wherein a weight ratio of the total amount of the component (B) to the total amount of the component (A), (A)/(B), in the additive composition is from 25/75 to 80/20.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2010
From: HAMAI, TOSHIMASA; TANIGUCHI, TAKAO; SHIMODA, MASAAKI; OHKUBO, MAKOTO; DANJO, HIROSHI; SUZUKI, NOBUYOSHI
To: KAO CORPORATION
Reel/Frame 025093/0275 →
Priority Claims (1)
JP 2008-080770 · Mar 26, 2008 · national
Continuity (1)
Related Publication 20110021668A1 · Jan 27, 2011